Power steering pump - ’k’ series

POWER STEERING PUMP - ’K’ SERIES

Service repair no - 57.20.14

Remove

1. Raise front of vehicle.

WARNING: Support on safety stands.

2. Loosen bolt securing engine steady bar to subframe.
3. Remove bolt securing engine steady bar to bracket on gearbox. Release steady bar from gearbox bracket.
4. Disconnect engine RH mounting. See ENGINE - ’K8’, Repairs. See ENGINE - ’K16’, Repairs. See ENGINE - ’K16 WITH VVC’, Repairs.
5. Raise engine.

6. Loosen 3 bolts securing pulley to power steering pump.
7. Remove power steering pump drive belt. See this section.
8. Remove 3 bolts securing pulley to power steering pump.
9. Remove pulley.
10. Position container to collect fluid loss.
11. Loosen clip securing fluid inlet hose to power steering pump.
12. Disconnect fluid inlet hose from power steering pump.
13. Remove bolt securing fluid outlet hose clamp to bracket.
14. Loosen union and disconnect fluid outlet hose from power steering pump.

CAUTION: To prevent damage to components, use two spanners when loosening or tightening unions.

15. Plug hose and power steering pump connections to prevent excess fluid loss and the ingress of dirt and moisture into the system.

16. Remove bolt securing power steering pump to mounting bracket.
17. Remove 2 through bolts and nuts securing power steering pump to mounting bracket.
18. Remove power steering pump.

Refit

1. Remove plugs from hose connections on new power steering pump and fit to old pump.
2. Position power steering pump and align to mounting bracket.
3. Fit nuts and bolts securing power steering pump to mounting bracket and tighten to 25 Nm.
4. Remove plug from fluid outlet hose.

5. Remove and discard ’O’ ring from fluid outlet hose.
6. Lubricate and fit NEW ’O’ ring to fluid outlet hose.
7. Connect fluid outlet hose to power steering pump and tighten union to 55 Nm.