Engine and gearbox (page 10 of 10)

23. Connect fluid outlet hose to power steering pump and tighten union to 55 Nm.

CAUTION: To prevent damage to components, use two spanners when loosening or tightening unions.

24. Align fluid outlet hose clamp to bracket and secure with bolt.
25. Connect fluid inlet hose to power steering pump and secure with clip.
26. Connect coolant feed hose to coolant expansion tank and tighten clip.
27. Locate coolant expansion tank on body.
28. Fit 2 bolts securing coolant expansion tank to body and tighten to 9 Nm.
29. Secure coolant hose to clip on body.
30. Connect hose to heater and secure with clip.
31. Connect hose to heater control valve and secure with clip.
32. Connect expansion tank hose to inlet manifold and tighten clip.
33. Connect throttle cable to throttle cam.
34. Locate throttle cable adjusting nut in abutment bracket.
35. Ensure throttle cable is correctly routed and secured to clips.
36. Connect brake servo vacuum hose to inlet manifold.
37. Connect hose to fuel return pipe and secure with clip.
38. Clean union of fuel filter and fuel filter outlet pipe.
39. Connect fuel outlet pipe to fuel filter and tighten union to 30 Nm.

CAUTION: To prevent damage to fuel system pipes and components use two spanners when loosening or tightening unions.

40. Clean gear selector linkage and gear change linkage ball joints.
41. Position gear selector linkage through rear engine mounting bracket and using tool 18G 1594 connect ball joints to gear selector and gear selector lever.
42. Using tool 18G 1594 connect gear change linkage ball joint to gear change lever.
43. Connect 2 engine harness multiplugs to main harness.
44. Secure multiplugs to mounting bracket.
45. Secure engine harness to mounting brackets.
46. Connect positive lead to engine compartment fusebox and secure with screw.
47. Fit engine compartment fusebox cover.
48. Fit evaporative emission canister to mounting bracket and tighten clamp bolt.
49. Secure evaporative emission canister breather hose to clips on fuel pipe.
50. Connect hose to fuel tank vent pipe.
51. Connect purge hose to throttle housing and secure with clip.
52. Connect multiplug to evaporative emission canister purge valve
53. Secure fuel trap to engine control module mounting bracket.
54. Position relay module and connect 2 multiplugs.