Power steering pump drive belt - ’k’ series with automatic tensioner

9. Hold pump in soft jawed vice.

CAUTION: Take care not to damage pump housing.

10. Restrain pulley and remove nut securing pulley.

NOTE: LH thread

11. Remove pulley.
12. Fit pulley to new pump, fit nut and tighten to 64 Nm.
13. Position pump to mounting bracket, fit bolts but DO NOT tighten.
14. Lubricate NEW ’O’ ring with steering fluid and fit to feed pipe adaptor.
15. Connect feed pipe adaptor to pump, fit bolts and tighten to 11 Nm.
16. Connect return suction hose to pump and secure with clip.
17. Fill power steering reservoir to ’MAX’ mark, See INFORMATION, Capacities, fluids and lubricants.
18. Remove container.
19. Fit drive belt. See this section.
20. Bleed power steering system. See Adjustments.

POWER STEERING PUMP DRIVE BELT - ’K’ SERIES WITH AUTOMATIC TENSIONER

Service repair no - 57.20.02

1. Check condition of drive belt, renew a belt that shows signs of wear and splitting. Belt must be renewed before indicator reaches LH end of recess in tensioner backplate casting, see illustration.
2. Disconnect battery earth lead.
3. Turn steering on to RH lock.
4. Using a 13 mm spanner, rotate tensioner and insert a suitable 4 mm diameter pin through centre of hexagon into tensioner backplate.

WARNING: Ensure pin is fully located in tensioner backplate before releasing tensioner.

5. Release belt from tensioner pulley.
6. Release belt from PAS pump pulley and crankshaft pulley.
7. Remove drive belt.