Fluid cooler - ’l’ series

Refit

1. Wipe pulley and mounting bracket clean.
2. Remove plugs from new pump and fit to old. Hold pump in vice with soft jaws.

CAUTION: Take care not to damage pump housing.

3. Fit pulley to pump and use extension bar to hold pulley against rotation, tighten LH THREAD nut to 64 Nm.
4. Remove pump from vice.
5. Position pump to mounting bracket, fit bolts but DO NOT TIGHTEN.
6. Fit adjusting bolt, engage pump.
7. Fit NEW ’O’ ring to feed pipe adaptor and lubricate with steering fluid.
8. Connect feed pipe adaptor to pump, tighten bolts to 11 Nm.
9. Connect return suction hose to pump and fit clip.
10. Fill power steering reservoir to ’MAX’ mark. See INFORMATION, Capacities, fluids and lubricants.
11. Remove drain tray.
12. Fit power steering pump drive belt. See this section.
13. Adjust drive belt tension. See Adjustments.

CAUTION: Ensure steering reservoir fluid level is kept above ’MIN’ mark.

14. Bleed power steering system. See Adjustments.

FLUID COOLER - ’L’ SERIES

Service repair no - 57.15.11

Remove

1. Remove underbelly panel. See BODY, Exterior fittings.
2. Remove front bumper. See BODY, Exterior fittings.
3. Position drain tray below fluid cooler.

4. Remove 2 bolts securing fluid cooler pipe clips to valance.