Power steering pump drive belt - ’k’ series - with manual tensioner

10. Align rear centre engine mounting, fit NEW bolts and tighten mounting through bolt to 59 Nm and mounting bracket bolts to 83 Nm in the sequence illustrated.
11. Align RH and LH front engine mountings, fit bolts and tighten to 44 Nm.
12. Disconnect lifting chains.
13. Position each locknut on tie-rods with same amount of thread exposed, as noted during removal.
14. Centralise steering rack and screw both tie-rod ends on to tie-rods up to locknuts, with ball pins facing downwards.
15. Connect tie-rod ends, fit nuts and tighten to 39 Nm. Align nuts to next split pin hole and fit new split pins.
16. Fit road wheel(s) and tighten nuts to correct torque. See INFORMATION, Torque wrench settings.
17. Connect selector cable to gearbox and using NEW lock washer, fit bolt and tighten to 14 Nm. Secure lock washer.
18. Position selector cable cover, fit bolts and tighten to 22 Nm.
19. Align cable bracket to front beam, fit bolt and tighten to 12 Nm.
20. Fit exhaust front pipe. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
21. Fit air cleaner hose to air cleaner and connect to inlet manifold and breather pipe. Secure clip.
22. Connect column universal joint. Fit bolts, ensuring lower bolt is located in groove on pinion shaft, tighten bolts to 28 Nm.
23. Fit universal joint cover, fit clips and retaining studs.
24. Position footwell carpet.
25. Check and adjust front wheel alignment. See Adjustments.
26. Bleed power steering system. See Adjustments.

POWER STEERING PUMP DRIVE BELT - ’K’ SERIES - WITH MANUAL TENSIONER

Service repair no - 57.20.02

Remove

1. Raise front of vehicle.

WARNING: Support on safety stands.

2. Loosen bolt securing drive belt tensioner pulley.
3. Release drive belt tension by turning the tension adjusting bolt clockwise.
4. Remove and discard drive belt.

Refit

1. Clean pulley ’V’s.
2. Fit NEW drive belt to crankshaft pulley and connect to power steering pump pulley. Ensure pulley and belt grooves are correctly located.
3. Adjust drive belt tension. See Adjustments.
4. Rotate crankshaft one complete revolution clockwise.
5. Re-tension drive belt by turning the tension adjusting bolt one complete turn anti-clockwise.
6. Remove stand(s) and lower vehicle.