Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual24 · Air conditioning
24 · Heating & A/C

Condenser – 2.0

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Condenser – 2.0
Air conditioningCondenser – 2.0
  1. Connect condenser pipe and discharge pipe and tighten to:
    discharge pipe from compressor 25 Nm
    condenser pipe 17 Nm.
  2. Fit caps to old condenser.
  3. Position top mountings.
  4. Fit and tighten 4 bolts.
  5. Position stiffening plate with bonnet catch, fit and tighten 3 bolts.
  6. Align power steering oil cooler to stiffening plate.
  7. Fit and tighten bolt.
  8. Fit and tighten bolt, power steering oil cooler to bonnet platform support.
  9. Recharge air conditioning system, see Adjustments.
  10. Refit bumper assembly, see BODY – Repairs.

CONDENSER – 2.0

Service Repair No. 82.15.07

Remove

  1. Remove battery.
  2. Remove air cleaner, see MODULAR ENGINE MANAGEMENT SYSTEM
  3. Remove front bumper, see BODY – Repairs
  4. 2.0 Turbo: Remove intercooler, see MODULAR ENGINE MANAGEMENT SYSTEM
  5. Recover refrigerant from air conditioning system, see Adjustments.
Diagram showing cooling fan assembly, condenser fan assembly, and associated mounting bolts labeled 6, 7, 8, 9, 10.

6. Remove bolt securing power steering cooler bracket to bonnet platform support.
7. Release harness clips and disconnect fan motor multiplugs. Position aside.
8. Remove 6 bolts securing fan assemblies to condenser frame.
9. Remove cooling fan assembly.
10. Remove condenser fan assembly.

Diagram showing power steering oil cooler, stiffening plate, and condenser pipe connections labeled 11, 12, 13, 14.
  1. Use backing spanner and unscrew union securing compressor to condenser pipe.
  2. Unscrew union securing condenser pipe to condenser.
  3. Remove bolt securing pipe bracket to condenser frame.
  4. Remove condenser pipe.
  5. Remove 'O' ring from pipe.

CAUTION: Immediately cap all pipe and compressor outlets to keep moisture and dirt out of system.

Diagram showing condenser pipe union secured by bolt 16.
  1. Remove bolt securing condenser pipe to receiver/drier.
  2. Remove 'O' rings from pipes.
Diagram showing condenser mountings on bonnet platform and condenser frame, including bolts 18, 19 and brackets 20.
  1. Remove 2 bolts securing condenser mountings to bonnet platform.
  2. Remove 4 bolts securing condenser mountings to condenser frame.
  3. Remove 2 condenser mounting brackets.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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