Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual24 · Air conditioning
24 · Heating & A/C

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
Air conditioningRefit
Diagram of bonnet lock platform support and alarm lead with callout numbers 22, 23, 24, 25
  1. Mark fitted position of bonnet lock platform support for refitting reference
  2. Remove 3 bolts securing bonnet lock platform support.
  3. Release 2 clips retaining bonnet alarm lead.
  4. Release multiplug from clip and disconnect bonnet alarm multiplug.
  5. Release bonnet lock platform support and position aside.
Diagram of condenser assembly and mounting brackets with callout numbers 26, 27, 28, 29, 30, 31
  1. Lift condenser assembly from lower mountings and remove.
  2. Remove 2 mounting insulators.

Do not carry out further dismantling if component is removed for access only

  1. Remove 4 bolts securing retaining brackets.
  2. Remove 2 retaining brackets.
  3. Remove 2 spacers
  4. Remove condenser from frame.
  5. Transfer components to new condenser, tighten bolts to 5 Nm.
  6. Fit sealing caps to old condenser.

Refit

  1. Fit mounting insulators to condenser studs.
  2. Engage lower mountings and position condenser assembly.
  3. Position bonnet lock platform support, tighten bolts to 10 Nm.
  4. Connect bonnet alarm multiplug and retain lead with clips.
  5. Position condenser mounting brackets, fit and tighten bolts to 5 Nm.
  6. Position top mountings, fit and tighten bolts to 5 Nm.
  7. Remove caps from condenser and pipes.
  8. Clean pipes and joints on condenser.
  9. Lubricate 'O' rings with refrigerant oil and fit to pipes.
  10. Position pipe to condenser, fit and tighten bolt to 5 Nm.
  11. Position pipe through condenser and radiator frame, align pipe unions and tighten to 17 Nm using backing spanner.
  12. Fit pipe bracket to condenser frame.
  13. Fit condenser and cooling fan assemblies.
  14. Connect fan motor multiplugs and fit harness clips.
  15. Fit power steering cooler bracket to bonnet platform support.
  16. Renew receiver/drier.
  17. Fit bumper assembly, see BODY – Repairs.
  18. Fit air cleaner, see MODULAR ENGINE MANAGEMENT SYSTEM – Repairs.
  19. Fit battery.
  20. Recharge air conditioning system, see Adjustments.

RECEIVER DRIER – 1.4 AND 2.0

Service Repair No. 82.17.03

Remove

  1. Remove L.H. headlamp, see ELECTRICAL – Repairs.
  2. Remove battery.
  3. Recover refrigerant from air conditioning system, see Adjustments.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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