Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual12 · Cooling system
12 · Engine

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
Cooling systemRefit · page 1 of 2
Diagram showing the top hose clip (11) and Lucars connector (12) on the radiator assembly
  1. Slacken clip top hose to radiator, release hose from radiator and move aside.
  2. Disconnect Lucars from thermostatic switches.
Diagram showing the bolt (13) securing the air conditioning pipe clip to the bracket
  1. Air conditioning: Remove bolt securing air conditioning pipe clip to bracket.
  2. Remove 2 bolts securing radiator top brackets to bonnet platform, remove brackets.
Diagram showing the lower fixings of the radiator with component 15 being removed
  1. Remove radiator from lower fixings.
  2. Manoeuvre radiator to left hand side of engine bay.
  3. Twist and remove radiator right hand end uppermost.

Do not carry out further dismantling if component is removed for access only

  1. Remove thermostatic switches.
  2. Remove 2 lower mounting rubbers from radiator.
  3. Transfer components removed to new radiator.

Refit

  1. Manoeuvre radiator into position and locate lower fixings.
  2. Connect bottom hose to radiator.
  3. Tighten hose clip screw.
  4. Connect top hose to radiator.
  5. Tighten hose clip screw.
  6. Fit top mounting bracket to radiator and tighten bolts to 9 Nm.
  7. Connect Lucars to thermostatic switches.
  8. Air conditioning models: Align air conditioning pipe clips to bracket, fit and tighten bolts to 9 Nm.
  9. Connect air intake pipe to air cleaner, position air cleaner to battery tray, fit and tighten bolts to 9 Nm.
  10. Air conditioning models: Fit condenser fan and cowl assembly see AIR CONDITIONING – Repairs.
  11. Fit radiator cooling fan
  12. Fit battery.
  13. Fit underbelly panel, see BODY
  14. Remove stand(s) and lower vehicle.
  15. Refill cooling system, see MAINTENANCE.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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