New Beetle L4-2.0L (AVH) (2005): Engine, Cooling and Exhaust

Also for this vehicle: New Beetle Convertible L5-2.5L (BPR) (2007), New Beetle Convertible L5-2.5L (BPS) (2006), New Beetle GL L4-2.0L (AZG) (2002), New Beetle GLS L4-1.8L Turbo (AWV) (2001), New Beetle GLS L4-1.9L DSL Turbo (ALH) (2002), New Beetle GLS L4-2.0L (AVH) (2001), New Beetle GLS L4-2.0L (AZG) (2002), New Beetle L4-1.8L Turbo (AWP) (2003), New Beetle L4-1.8L Turbo (AWV) (2005), New Beetle L4-1.8L Turbo (BNU) (2005), New Beetle L4-1.9L DSL Turbo (ALH) (2003), New Beetle L4-1.9L DSL Turbo (BEW) (2006), New Beetle L4-2.0L (AZG) (2003), New Beetle L4-2.0L (BEV) (2004), New Beetle L5-2.5L (BPR) (2007), New Beetle L5-2.5L (BPS) (2006), New Beetle Turbo S L4-1.8L Turbo (AWP) (2002), New Beetle.

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

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01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
- Engine239 pages
  - Compression Check › System Information › Specifications2 3
  - Camshaft, Lifters and Push Rods5 pages
    Camshaft Bearing › Component Information › Specifications
    Camshaft, Engine › Component Information › Service and Repair2 3
    Lifter / Lash Adjuster, Valve › Component Information › Testing and Inspection
  - Cylinder Block Assembly66 pages
    Connecting Rod Bearing › Component Information › Specifications
    Connecting Rod, Engine › Component Information › Specifications2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
    Crankshaft Main Bearing › Component Information › Specifications
    Crankshaft, Engine › Component Information17 pages
    Specifications2 3 4 5 6 7 8 9 10 11
    Tools and Equipment › Crank Sprocket Lock - AST Tool # 30992 3 4 5 6
    Sealing Flange, Engine Front <--> [Front Engine Plate] › Component Information › Service and Repair › Sealing Flange - Belt Pulley End, Removing and Installing2 3 4 5 6 7
    Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications
    Piston, Engine › Component Information › Specifications2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
    Piston Ring, Engine › Component Information › Specifications
  - Cylinder Head Assembly7 pages
    Valve Guide › Component Information › Testing and Inspection2
    Valve Seat › Component Information › Service and Repair2
    Valve Spring › Component Information › Tools and Equipment › Valve Spring Comp. Support - AST Tool # 20362 3
  - Drive Belts, Mounts, Brackets and Accessories14 pages
    Drive Belt › Component Information9 pages
    Diagrams2 3
    Service and Repair › Procedures2 3 4 5 6
    Engine Accessory Bracket › Component Information › Service and Repair2
    Engine Mount › Component Information › Specifications2 3
  - Engine Lubrication60 pages
    Engine Oil Pressure › Component Information › Specifications2 3
    Engine Oil Drain Plug › Component Information › Technical Service Bulletins › Engine - Oil Drain Plug Thread Cleaning2
    Engine Oil › Component Information21 pages
    Technical Service Bulletins › Engine - Measurement Of Oil Consumption2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
    Specifications › Capacity Specifications2
    Oil Filter, Engine › Component Information › Locations2 3 4 5 6 7 8 9 10
    Oil Pan, Engine › Component Information › Specifications2 3 4 5 6
    Oil Pressure Sender › Component Information › Locations2 3
    Oil Pressure Warning Lamp/Indicator › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications2 3
  - Intake Manifold › Component Information17 pages
    Locations › Intake Manifold Upper Part, Assembly Overview2 3 4 5 6 7
    Service and Repair › Intake Manifold Upper Part, Disassembling and Assembling2 3 4 5 6 7 8 9 10
  - Lamps and Indicators - Engine › Oil Pressure Warning Lamp/Indicator › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
  - Seals and Gaskets, Engine8 pages
    Camshaft Oil Seal › Component Information › Service and Repair
    Front Crankshaft Seal › Component Information › Service and Repair2 3
    Valve Guide Seal › Component Information › Service and Repair2 3 4
  - Sensors and Switches - Engine › Oil Pressure Sender › Component Information › Locations2 3
  - Timing Components11 pages
    Timing Belt › Component Information › Service and Repair › Procedures2 3 4 5 6
    Timing Belt Tensioner › Component Information › Specifications2
    Timing Chain › Component Information › Tools and Equipment2 3
  - Tune-up and Engine Performance Checks29 pages
    Fuel Pressure › System Information › Specifications2 3 4
    Idle Speed › System Information › Specifications
    Air Cleaner Housing › Air Filter Element › Component Information › Locations2 3 4
    Firing Order › Component Information › Specifications
    Ignition Timing › Number One Cylinder › Component Information › Locations
    Spark Plug › Component Information15 pages
    Specifications
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Tools and Equipment › Spark Plug Pliers - AST Tool # H 18492
    Compression Check › System Information › Specifications2 3
  - Water Pump › Component Information › Specifications2 3 4
- Cooling System173 pages
  - Coolant › Component Information4 pages
    Technical Service Bulletins › Cooling System - Coolant Identification/Mixing2
    Specifications › Capacity Specifications2
  - Coolant Level Sensor › Component Information13 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
  - Radiator Cooling Fan29 pages
    A/C Pressure Sensor/Switch - Cooling Fan › Component Information › Description and Operation2
    Radiator Cooling Fan Control Module › Component Information13 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Radiator Cooling Fan Temperature Sensor / Switch › Component Information13 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Fan Clutch › Component Information › Tools and Equipment
  - Engine - Coolant Temperature Sensor/Switch45 pages
    Coolant Temperature Sensor / Switch HVAC › Component Information › Locations
    Coolant Temperature Sensor/Switch (For Computer) › Component Information16 pages
    Locations › Component Locations Overview2 3 4
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Radiator Cooling Fan Temperature Sensor / Switch › Component Information13 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Temperature Sensor (Gauge) › Component Information15 pages
    Locations › Engine Coolant Temperature (ECT) Sensor G22
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13
  - Radiator › Component Information › Service and Repair2
  - Relays and Modules - Cooling System › Radiator Cooling Fan Control Module › Component Information13 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
  - Sensors and Switches - Cooling System60 pages
    A/C Pressure Sensor/Switch - Cooling Fan › Component Information › Description and Operation2
    Coolant Level Sensor › Component Information13 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Engine - Coolant Temperature Sensor/Switch45 pages
    Coolant Temperature Sensor / Switch HVAC › Component Information › Locations
    Coolant Temperature Sensor/Switch (For Computer) › Component Information16 pages
    Locations › Component Locations Overview2 3 4
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Radiator Cooling Fan Temperature Sensor / Switch › Component Information13 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Temperature Sensor (Gauge) › Component Information15 pages
    Locations › Engine Coolant Temperature (ECT) Sensor G22
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13
  - Thermostat, Engine Cooling › Component Information › Specifications2 3
  - Water Pump › Component Information › Specifications2 3 4
- Exhaust System26 pages
  - Catalytic Converter › Component Information8 pages
    Locations › Exhaust Manifold, Front Exhaust Pipe With Three Way Catalytic Converter (TWC) and Attachments2 3 4
    Service and Repair › Exhaust Manifold, Front Exhaust Pipe With Three Way Catalytic Converter (TWC) and Attachments2 3 4
  - Exhaust Manifold › Component Information › Specifications2 3
  - Heat Shield, Exhaust › Component Information › Technical Service Bulletins › Exhaust System - Heat Shield Replacement Guidelines2
  - Muffler › Component Information13 pages
    Locations › Muffler With Mountings, Assembly Overview2 3 4 5 6
    Service and Repair › Muffler, Removing and Installing2 3 4 5 6 7
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections