300Tdi Diesel Engine Overhaul Manual - Eng
300 TDi Diesel Engine Overhaul Manual
INTRODUCTION
DESCRIPTION AND OPERATION
OVERHAUL
TIMING BELT, TENSIONER AND GEARS
ROCKER SHAFT
VALVE CLEARANCES - ADJUST
CYLINDER HEAD
Valves and springs - remove
Cylinder head - inspection
Valve springs - inspection
Valves and guides - inspection
Valve guides - renew
Valve seat inserts - refacing
Page 52
Valve seat inserts - renew
Lapping-in valves
Valve head stand down - checking
Valves and springs - refit
Cylinder head gasket selection
Cylinder head - refit
Page 59
Page 60
TIMING BELT REAR COVER AND OIL PUMP
OIL FILTER HEAD
FUEL INJECTION PUMP
Page 73
FUEL LIFT PUMP
Page 75
FUEL INJECTORS
GLOW PLUGS
BRAKE SERVO VACUUM PUMP
SUMP, OIL PICK-UP AND DRAIN PIPES
FLYWHEEL AND STARTER RING GEAR
DRIVE PLATE
FLYWHEEL/DRIVE PLATE HOUSING
Page 92
CRANKSHAFT, CAMSHAFT, PISTONS AND CYLINDER BLOCK
DATA, TORQUE & TOOLS