Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)13 · 12 Climate control
13 · Heating & A/C

Removal

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Air Conditioning (A/C) System › Removal
12 Climate controlRemoval · page 1 of 5
Repair Operation Time (ROT)
ItemCode
A/C Trinary Switch RenewTBA

Removal

  1. Disconnect the vehicle battery.
  2. Recover the refrigerant from the A/C system.
  3. Remove the foam surround.
Diagram showing the trinary switch location with wiring harness and pipes
  1. Disconnect the wiring harness plug.
  2. Hold the piping block with pliers or a similar tool and loosen the trinary switch using a wrench. Withdraw the trinary switch.
Diagram showing the trinary switch being withdrawn from the piping block

Installation

  1. Install the trinary switch. Torque to TBA Nm.

Apply compressor oil to the O-ring joint.

  1. Connect the wiring harness plug.
  2. Install the foam surround.
  3. Charge the A/C system (Refer to ‘Charging’, page 12-3-8).
  4. Connect the vehicle battery. Start the engine. Allow the engine cooling system to rise to normal running temperature.
  5. Carry out A/C system actuator check and functional check to ensure correct operation (Refer to ‘A/C System Testing’, page 12-3-9).

Expansion Valve

Repair Operation Time (ROT)
ItemCode
A/C Expansion Valve RenewTBA

Removal

  1. Disconnect the vehicle battery.
  2. Recover the refrigerant from the A/C system.
  3. Remove protective material from around the expansion valve.
  4. Remove screws (x2). Remove the A/C pipes clamp.
Photo of hands removing screws from the A/C pipes clamp on the expansion valve
  1. Withdraw the A/C pipes. Discard ‘O’ rings.
Photo of the expansion valve with A/C pipes removed, held by a gloved hand
  1. Withdraw the expansion valve. Discard ‘O’ rings.
Photo of the expansion valve being withdrawn from its mounting point

Parts & tools for this job For 2005 Aston Martin DB9

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.