Workshop Manuals Factory service & repair Fiat
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Fiat Stilo Factory Service Manual (2001-2007)18 · Body panels and frame
18 · Body & interior

R.r. boot floor

Make
Fiat
Model
Stilo Factory Service Manual
Year
2001–2007
Section
Removing refitting › R.r. boot floor
Body panels and frameR.r. boot floor

R.R. BOOT FLOOR

Operation 7210B55 · Structure elements-central and rear part

5 doors

Removing

Check if any of the connected parts are deformed by checking body alignment dimensions. Use appropriate measurement tools (reference rigs, templates or gauges).

Straighten the body if necessary.

R.R. BOOT FLOOR

1. Use a drill to remove the weld spots shown in the figure.

Use a chisel and hammer to remove the spot welds.

2. Remove the central part of the floor pan.

R.R. BOOT FLOOR

1. Apply electroweldable paint to the welded perimeter of the component.

R.R. BOOT FLOOR

1. On the entire perimeter of the boot floor:

Correct any deformations in the panel using a profiled stake and mallet.

Use a grinding wheel to remove the spot weld residues.

Apply electro-galvanizing paint to the areas which have been ground.

R.R. BOOT FLOOR

Refitting

Position the part on the car and secure using self-locking clamps.

Check the panel laid on correctly in the joint area.

1. use a MIG welder to fill the holes on the part made previously.

R.R. BOOT FLOOR

Use a grinding wheel to level weld residues and remove.

Apply rust-proofing to newly welded areas.

Seal the joint lines between the part and the car using sealant.

Reapply the PVC treatment.

Paint the load compartment floor (according to the specified cycle).

Apply wax.

Parts & tools for this job For 2001 Fiat Stilo

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