Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Stilo Factory Service Manual (2001-2007)18 · Body panels and frame
18 · Body & interior

Tail light seat

Make
Fiat
Model
Stilo Factory Service Manual
Year
2001–2007
Section
Removing refitting › Tail light seat
Body panels and frameTail light seat

Tail light seat

Operation 7210B75 · Structure elements-central and rear part

3 doors

Removing

- 7210E52 R.R. REAR WING

Check if any of the connected parts are deformed by checking body alignment dimensions. Use appropriate measurement tools (reference rigs, templates or gauges).

Straighten the body if necessary.

Tail light seat

1. Undo the fixing bolts (1a) and remove the tailgate (1b).

Tail light seat

1. Use a chamfering machine and drill to crop weld points around the edge of the light seat.

Use a chisel and mallet to remove spots drilled previously.

2. Remove the light holder housing.

Tail light seat

1. Use a chamfering machine and drill to crop weld points around the edge of the light seat.

Use a chisel and mallet to remove spots drilled previously.

2. Remove the light holder housing.

Tail light seat

Straighten the car edges using a mallet and profiled stake.

Use a grinding wheel to remove the spot weld residues.

Use a rotary brush to clean treated areas.

1. Apply the electroweldable paint finish.

Tail light seat

1. Apply electro-galvanizing paint to the perimeter of the light holder housing.

Tail light seat

Refitting

1. Position the tail-light seat on the car correctly using the self-locking grippers.

2. Use a spot welder to weld the areas shown in the figure.

3. Use a MIG welder to fill weld the points shown in the diagram.

Tail light seat

1. Correct any deformations in the panel using a profiled stake and mallet.

Apply electrogalvanised paint on the newly-treated eges.

Use a rotary brush to clean the newly-welded areas.

Tail light seat

1. Apply electro-galvanizing paint to the edges of the light holder housing treated previously.

Tail light seat

1. Position the tail-light seat on the car correctly using the self-locking grippers.

2. Use a spot welder to weld the areas shown in the figure.

3. Use a MIG welder to fill weld the points shown in the diagram.

Tail light seat

Fit the tailgate.

- 7210E52 R.R. REAR WING

Parts & tools for this job For 2001 Fiat Stilo

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