R.R. FRONT PANEL (level 2)

Operation 7210A45 · Structural elements (front part)

Removing

Check if any of the connected parts are deformed by checking body alignment dimensions. Use appropriate measurement tools (reference rigs, templates or gauges).

If necessary, straighten the body before cutting the part.

1. Use a pneumatic saw to cut along the lines shown in the figure.

2. Crop the spot welds shown in the figure and trim away the excess sheet steel.

3. Use a special chisel to release and remove the component.

1. Work as described along the perimeter in contact with the component.

Straighten the edges using a mallet and profiled stake.

Use a grinding wheel to remove the spot weld residues.

Apply the electroweldable paint finish.

Cut the strut at the bench. Take care to leave a sufficiently wide section of steel to attach the new part to.

Use a rotary brush to remove the corrosion-proofing from around the entire edge.

Apply electroweldable paint finish to the edges in contact with the car.

Refitting

1. Offer up the strut and position it correctly on the vehicle.

2. Use the self-locking clamps.

Check the parts are properly aligned.

Use a circular saw to trim the panel and remove excess parts.

3. Use a MIG welder to seam weld the strut.

4. Use a spot welder to weld the areas shown.

1. Use a MIG welder to seam weld the strut.

Correct any deformations in the panel using a profiled stake and mallet.

Use a grinding wheel to level weld residues and remove.

Use a rotary brush to clean the treated areas.

Apply rust-proofing to newly-welded areas.

Seal the joint lines.

Apply paint.