Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Stilo Factory Service Manual (2001-2007)18 · Body panels and frame
18 · Body & interior

R.r. front-end assembly

Make
Fiat
Model
Stilo Factory Service Manual
Year
2001–2007
Section
Removing refitting › R.r. front-end assembly
Body panels and frameR.r. front-end assembly

R.R. FRONT-END ASSEMBLY

Operation 7210A02 · Structural elements (front part)

Removing

Place the car on a ramp.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

- 7055B54 under-engine guard - r r

Position a suitable container under the engine to collect the coolant.

1. Disconnect the lower pipe (1a) and the upper pipe (1b) from the radiator.

To disconnect the pipe from the radiator, press the spring manually and release the rapid attachment for the pipe from the connector on the radiator.

R.R. FRONT-END ASSEMBLY

1. Disconnect the electrical connection from the air flow meter.

NameConnector
1Air flow meterK41

2. Disconnect the turbocharger air inlet pipe.

3. Disconnect the air pipe from the resonator on the filter casing.

R.R. FRONT-END ASSEMBLY

- 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R. (Both sides)

- 4450B10 Front WHEEL (one) - R.R.

- 7210E10 R.R. FRONT BUMPER

115 CV

1. Disconnect the air pipes (1a) and (1b) from the heat exchanger.

R.R. FRONT-END ASSEMBLY

1. Disconnect the vacuum pipes for the variable geometry solenoid valve from the turbocharger.

2. Disconnect the electrical connection from the solenoid.

NameConnector
2Variable geometry turbine solenoid valveL36

3. Disconnect the vacuum pipes for the variable geometry solenoid valve.

R.R. FRONT-END ASSEMBLY

1. Disconnect the electrical connection for the horns.

NameConnector
1HornP5
R.R. FRONT-END ASSEMBLY

1. Undo the fixing nut (1a) and disconnect the air conditioning system pipes (1b) and (1c) from the lower coupling.

2. Disconnect the electrical connection for the linear sensor.

NameConnector
2Air-Bag front sensorK39
R.R. FRONT-END ASSEMBLY

1. Unscrew the retaining bolts

2. Disconnect the bonnet release cable from the lock.

3. Remove the lock complete with opening device.

R.R. FRONT-END ASSEMBLY

1. Disconnect the electrical connections for the front light clusters.

NameConnector
1Right headlampF11
NameConnector
1Left headlampF10

2. Loosen the nuts and the bolt (2a) fixing the front light clusters (2b) and move them towards the inside of the radiator.

R.R. FRONT-END ASSEMBLY

1. Disconnect the electrical connection for the AIR BAG system first impact sensor secured to the fan.

NameConnector
1Air-Bag front sensorK39
R.R. FRONT-END ASSEMBLY

80 CV

1. Undo the bolts fixing the reinforcement crossmember to the bodyshell struts.

2. Undo the bolts fixing the upper crossmember to the wings.

3. Remove the crossmember/light cluster/radiator assembly and fan.

R.R. FRONT-END ASSEMBLY

115 CV

1. Undo the bolts fixing the reinforcement crossmember to the bodyshell struts.

2. Undo the bolts fixing the upper crossmember to the wings.

3. Remove the crossmember/light cluster/radiator and fan assembly (front end).

R.R. FRONT-END ASSEMBLY

All versions

Refitting

Fit the crossmember/light cluster/radiator assembly and fan (front end).

Tighten the front end to the strut reinforcement crossmember to torque.

The bolts fixing the front end to the struts are tightened to a torque of 3 daNm.

Tighten the bolts fixing the front end to the upper crossmember.

Connect the electrical connection for the AIR BAG system first impact sensor secured to the fan.

NameConnector
Air-Bag front sensorK39

Place the two front lamps in the housing and tighten the fixing bolts.

Connect the electrical connections for the front light clusters.

NameConnector
Right headlampF11
NameConnector
Left headlampF10

Fit the lock complete with opening device.

Connect the bonnet release cable.

Tighten the bolts fixing the bonnet lock to the front end.

FasteningComponentØ

Value

(daNm)

BoltBONNET LID LOCK/SM60.8

Connect the electrical connection for the linear sensor.

NameConnector
Air-Bag front sensorK39

Connect the air conditioning system pipes to the lower coupling.

Connect the electrical connection for the horns.

NameConnector
HornP5

Connect the vacuum pipes for the variable geometry solenoid valve.

Connect the solenoid electrical connection.

NameConnector
Variable geometry turbine solenoid valveL36

Connect the vacuum pipes for the variable geometry solenoid valve from the turbocharger.

Connect the air hoses to the heat exchanger.

- 7210E10 R.R. FRONT BUMPER

- 4450B10 Front WHEEL (one) - R.R.

- 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R. (Both sides)

- 7055B54 under-engine guard - r r

Connect the upper and lower engine coolant pipes.

Connect the air pipe to the resonator on the filter casing.

Connect the air inlet pipe to the turbocharger.

Connect the electrical connection for the air flow meter.

NameConnector
Air flow meterK41

- 7055B54 under-engine guard - r r

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

- 0010T20 coolant change

- 0010T21 coolant check density and top up if necessary

- 0010T62 BRAKE and/or CLUTCH FLUID - Replace. fluid - Includes. washing pipes and bleeding air

Parts & tools for this job For 2001 Fiat Stilo

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