Toothed drive pulley - r + r with timing belt removed

Operation 1032B44 · Belt timing system

1.2 16v

Removing

Place the car on a ramp.

- 1072C44 exhaust manifold heat shield on bulkhead - r+r

- 1072C16 exhaust manifold with catalytic converter - r r

1. Undo the fixing bolts (1a) and partly remove the bracket connecting the manual gearbox to the engine (1b).

1.4 16v

Removing

- 4450B04 right front wheel r r

Raise the car on a lift.

1. Remove protective plug (1a) on the engine flywheel protective cover (1b).

2. Unscrew the flywheel protective cover bolt.

1.6 16v

Removing

1. Withdraw and remove the toothed drive pulley.

1.8 16v

Removing

Place the car on a ramp.

Raise the lift.

1. Undo the bolts (1a) and remove the protective cover (1b).

2. Fit the flywheel lock.

3. Undo the left bolt (3a) and remove the timing drive uplley (3b).

2.4 20v

Removing

1. Undo the bolts (1a) and remove the lower flywheel protection (1b).

2. Fit the flywheel lock.

1.9 JTD 8v

Removing

1. Undo bolts (1a) and remove flywheel guard (1b).

2. Position the flywheel retainer.

3. Undo the fixing bolt (3a) and remove the pulley (3b).

The fixing bolt has a left thread.

1.9 JTD 16v

Removing

1. Undo the bolts (1a) and remove the flywheel shield cover (1b).

2. Fit the flywheel lock.

3. Undo the bolt (anticlockwise) (2a) and remove toothed drive pulley (2b).

1.2 16v

1. Undo bolts (1a) and remove flywheel guard (1b).

1.4 16v

1. Insert flywheel retainer (1a) and secure with bolt (1b) removed previously.

1.6 16v

Refitting

Place the drive pulley back in it housing in the crankshaft.

1.8 16v

Refitting

Fit the timing drive pulley and fix it tightening the bolt to the recommended torque.

Remove the flywheel lock.

Lower the ramp.

Remove the vehicle from the ramp.

2.4 20v

1. Undo the (left) bolt (1a) and remove the timing drive pulley (1b).

1.9 JTD 8v

Refitting

Position the pulley in the housing in the crankshaft.

Tighten the fixing bolts to torque.

Remove the engine flywheel lock and fit the flywheel guard.

1.9 JTD 16v

Refitting

Fit the toothed drive pulley and tighten the fixing bolt to the recommended torque.

Remove the flywheel lock.

Fit the flywheel guard cover and fix it using the bolts.

1.2 16v

1. Fit the tool (1a) and secure it to the gearbox using an ordinary bolt (1b).

1.4 16v

1. Fit the tool (1a) and remove the pulley undoing the fixing bolt (1b).

Even though the flywheel retaining tool is inseted, this operation is necessary to lock the pulley and prevent it twisting during bolt tightening/loosening with consequent damage to the internal locating dowel.

2.4 20v

Refitting

Place the drive pulley back in its housing and secure it tightening the bolt to the recommended torque.

Remove the flywheel lock.

Reposition the protective cover on the bellhousing and secure it using the bolts.

1.2 16v

1. Fit the tool (1a) and remove the pulley undoing the fixing bolt (1b).

1.4 16v

Refitting

Fit the drive pulley and tighten the fixing bolt to torque with the pulley retaining tool inserted.

Remove the flywheel lock.

Fit the flywheel protective cover bolt.

Fit the protective plug to the engine flywheel cover.

- 4450B04 right front wheel r r

1.2 16v

Refitting

Fit the drive pulley and, using an angular tightening tool, tighten the fixing bolt to torque.

Remove the flywheel lock.

Fit the flywheel guard and fix it using the bolts.

Tighten the bolts fixing the bracket connecting the manual gearbox to the engine.

- 1072C16 exhaust manifold with catalytic converter - r r

- 1072C44 exhaust manifold heat shield on bulkhead - r+r

Remove the vehicle from the ramp.