Engine Overhaul Manual v8 4.0 4.6: OVERHAUL

Also for this vehicle: 300Tdi Engine, V8 Engine 3.5 3.9 4.2.

Fitted to: Land Rover Discovery II (NAS), Land Rover Discovery II (UK), Land Rover Defender V8i Workshop Manual Supplement, Land Rover Defender 90 Workshop Manual (NAS), Land Rover Range Rover P38.

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1. 014.0 & 4.6 Litre V8 Engine - 4th Edition4.0 & 4.6 Litre V8 Engine - 4th Edition: Sections
2. 02: Sections
3. 03: Sections
4. 04: Sections
5. 05INFORMATIONINFORMATION: Sections
6. 06: Sections
7. 07: Sections
8. 08GENERAL DATAGENERAL DATA: Sections
9. 09: Sections
10. 10: Sections
11. 11: Sections
12. 12TORQUE WRENCH SETTINGSTORQUE WRENCH SETTINGS: Sections
13. 13SERVICE TOOLSSERVICE TOOLS: Sections
14. 14: Sections
15. 15: Sections
16. 16: Sections
17. 17: Sections
18. 18DESCRIPTION AND OPERATIONDESCRIPTION AND OPERATION: Sections
19. 19: Sections
20. 20: Sections
21. 21OVERHAULOVERHAUL: Sections
    • ROCKER SHAFTS
    • Rocker shafts - remove
    • Rocker shafts - dismantling
    • Inspecting components
    • Rocker shafts - assembling
    • Rocker shafts - refit
    • CYLINDER HEAD
    • Cylinder head - remove
    • Valves and springs - remove
    • Cylinder head - inspection
    • Valves, valve springs and guides - inspection2
    • Valve guides - renew
    • Valve seat inserts - inspection
    • Valve seat inserts - renew
    • Valve seats and seat inserts - refacing
    • Valves - lapping-in
    • Engines fitted with secondary air injection (SAI)
    • Valves and springs - refit
    • Cylinder head - refit
    • TIMING CHAIN AND GEARS
    • Sump - remove
    • Timing cover - remove2
    • Timing gears - remove
    • Timing chain and gears - inspection
    • Timing gears - refit
    • Timing cover - refit2
    • Sump - refit23
    • OIL PUMP
    • Oil pump - remove
    • Oil pressure by-pass valve - remove
    • Oil pressure relief valve - remove
    • Oil pump - inspection
    • Oil pressure by-pass valve - inspection
    • Oil pressure relief valve - inspection
    • Oil pump - refit
    • Oil pressure by-pass valve - refit
    • Oil pressure relief valve - refit
    • CAMSHAFT AND TAPPETS
    • Camshaft end-float - check
    • Camshaft and tappets - remove
    • Camshaft and tappets - inspection
    • Camshaft and tappets - refit
    • PISTONS, CONNECTING RODS, PISTON RINGS AND CYLINDER BORES
    • Pistons and connecting rods - remove
    • Piston rings - remove
    • Piston rings - inspection
    • Pistons - remove
    • Pistons - inspection
    • Gudgeon pins - inspection
    • Cylinder liner bore - inspection
    • Pistons - refit
    • Piston to cylinder bore clearance - checking
    • Pistons and connecting rods - refit
    • FLYWHEEL AND STARTER RING GEAR
    • Flywheel - remove
    • Flywheel and starter ring gear - inspection
    • Starter ring gear - renew
    • Flywheel - refit
    • DRIVE PLATE AND RING GEAR ASSEMBLY
    • Drive plate and ring gear assembly - remove - Drive plates fitted with shimmed hub aligner
    • Drive plate and ring gear assembly - remove - Drive plates fitted with unshimmed hub aligner or modified ’one-piece’ starter rin
    • Drive plate and ring gear - inspection
    • Drive plate and ring gear assembly - refit - Drive plates fitted with shimmed hub aligner
    • Drive plate and ring gear assembly - refit - Drive plates fitted with unshimmed hub aligner or modified ’one-piece’ starter ring
    • CRANKSHAFT, MAIN AND BIG-END BEARINGS
    • Big-end bearings - remove
    • Big-end bearings - refit
    • Crankshaft - remove
    • Knock sensor - remove
    • Crankshaft position sensor - remove
    • Crankshaft - inspection2
    • Crankshaft spigot bearing - renew
    • Crankshaft - refit2
    • Crankshaft end - float - check
    • Knock sensor - refit
    • Crankshaft position sensor - refit