Turbocharger - models without intercooler

28. Fit radiator top hose to thermostat and tighten clip.
29. Connect radiator top hose to coolant outlet elbow and tighten clip.
30. Connect radiator top hose to radiator and tighten clip.
31. Clean mating faces of inlet manifold and intake pipe.
32. Fit new gasket to inlet manifold, fit intake pipe and tighten bolts to 25 Nm.
33. Fit bolt securing camshaft cover bracket to inlet manifold intake pipe and tighten to 10 Nm.
34. Align EGR recirculation pipe to inlet manifold intake pipe, fit bolts and tighten to 10 Nm.
35. Connect intercooler bottom hose to inlet manifold intake pipe and tighten clip.
36. Refill cooling system. See COOLING SYSTEM - ’L’ SERIES, Adjustments.
37. Fit engine acoustic cover. See BODY, Exterior fittings.
38. Connect battery earth lead.

TURBOCHARGER - MODELS WITHOUT INTERCOOLER

Service repair no - 19.42.01

Remove

1. Disconnect battery earth lead.
2. Raise front of vehicle.

WARNING: Support on safety stands.

3. Remove engine acoustic cover. See BODY, Exterior fittings.
4. Remove front pipe to manifold gasket. See MANIFOLD & EXHAUST SYSTEMS, Repairs.

5. Loosen clip and disconnect air intake hose from turbocharger.
6. Remove banjo bolt securing oil feed pipe to turbocharger, discard 2 sealing washers.
7. Disconnect vacuum hose from turbocharger actuator.