Workshop Manuals Factory service & repair Rover
Rover 200 Workshop Manual (1995-1999)11 · Engine management system - EDC
11 · Engine

Fuel injection pump (fip) - models with intercooler

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs › Fuel injection pump (fip) - models with intercooler
Engine management system - EDCFuel injection pump (fip) - models with intercooler · page 1 of 4

FUEL INJECTION PUMP (FIP) - MODELS WITH INTERCOOLER

Service repair no - 19.30.07

Remove

  1. Disconnect battery earth lead.
  2. Remove engine acoustic cover. See BODY, Exterior fittings.
Fuel injection pump (fip) - models with intercooler – Remove engine acoustic cover. See BODY, Exterior fittings.
  1. Loosen clip and disconnect intercooler bottom hose from inlet manifold intake pipe.
  2. Remove 2 bolts securing EGR recirculation pipe to inlet manifold intake pipe.
  3. Remove bolt securing inlet manifold intake pipe to camshaft cover.
  4. Remove 2 bolts securing intake pipe to inlet manifold.
  5. Remove inlet manifold intake pipe and discard gasket.
  6. Drain cooling system. See COOLING SYSTEM - ’L’ SERIES, Adjustments.
Fuel injection pump (fip) - models with intercooler – Drain cooling system. See COOLING SYSTEM - ’L’ SERIES, Adjustments.
  1. Loosen clip and disconnect radiator top hose from radiator.
  2. Loosen clip and disconnect radiator top hose from coolant outlet elbow.
  3. Loosen clip and remove radiator top hose from thermostat housing.
  4. Remove FIP timing belt. See ENGINE - ’L’ SERIES, Repairs.
Fuel injection pump (fip) - models with intercooler – Remove FIP timing belt. See ENGINE - ’L’ SERIES, Repairs.
  1. Loosen FIP shaft clamp bolt.
  2. Remove spacer from clamp bolt.
  3. Tighten clamp bolt to 25 Nm.

CAUTION: DO NOT exceed specified torque. Damage to the injection pump shaft will render the pump inoperable.

Parts & tools for this job For 1995 Rover 200

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