Intercooler - models without air conditioning
- Make
- Rover
- Model
- 200 Workshop Manual
- Year
- 1995–1999
- Section
- Repairs › Intercooler - models without air conditioning
Engine management system - EDCIntercooler - models without air conditioning
INTERCOOLER - MODELS WITHOUT AIR CONDITIONING
Service repair no - 19.42.15
Remove
- Remove radiator. See COOLING SYSTEM - ’L’ SERIES, Adjustments.
- Remove 2 TX40 bolts and nuts securing intercooler to radiator.
- Remove intercooler from radiator.
Refit
- Position intercooler to radiator, fit Torx bolts and nuts and tighten to 25 Nm.
- Fit radiator. See COOLING SYSTEM - ’L’ SERIES, Adjustments.
INTERCOOLER - MODELS WITH AIR CONDITIONING
Service repair no - 19.42.15.20
Remove
- Remove front bumper. See BODY, Exterior fittings.
- Remove air cleaner. See this section.
- Loosen 2 clips securing intercooler top hose to intercooler and turbocharger pipe. Remove hose.
- Release clip securing bottom hose to intercooler.
- Release hose from intercooler and position aside.
- Remove bolt securing radiator top mounting bracket to bonnet locking platform.
- Remove bolt securing intercooler top mounting bracket to bonnet locking platform and remove bracket.
- Remove top Torx screw and nut securing intercooler to radiator.
Parts & tools for this job For 1995 Rover 200
- TOOLA/C manifold gauge setSearch: AC manifold gauge set
- TOOLUV leak detection kitSearch: AC UV leak detection kit
- PARTCabin filterSearch: Rover 200 1995 cabin filter
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