Turbocharger - models with intercooler (page 2 of 2)

14. Remove 3 nuts securing turbocharger assembly to exhaust manifold.
15. Release and remove turbocharger assembly and exhaust manifold elbow. Do not carry out further dismantling if component is removed for access only.

16. Remove 4 nuts securing exhaust manifold elbow to turbocharger assembly.
17. Remove exhaust manifold elbow.
18. Clean mating faces of turbocharger and exhaust manifold elbow.
19. Fit exhaust manifold elbow to turbocharger, fit nuts and tighten to 25 Nm.

Refit

1. Clean mating faces of turbocharger and exhaust manifold.
2. Fit turbocharger to exhaust manifold, fit nuts and tighten to 25 Nm.
3. Fit 2 bolts securing exhaust manifold to mounting bracket and tighten to 25 Nm.
4. Clean mating faces of oil drain pipe and turbocharger.
5. Fit gasket to turbocharger oil drain pipe.
6. Fit bolts securing oil drain pipe to turbocharger and tighten to 10 Nm.
7. Fit new front pipe to manifold gasket. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
8. Connect pipe to turbocharger and tighten clip.
9. Fit bolts securing turbocharger pipe to cylinder head and tighten to 10 Nm.
10. Connect pressure sensing pipe to turbocharger.
11. Clean turbocharger oil feed pipe union and banjo bolt.
12. Fit new sealing washers to banjo bolt, connect oil feed pipe to turbocharger and tighten union to 20 Nm.
13. Connect air intake pipe to turbocharger and tighten clip.
14. Fit engine acoustic cover. See BODY, Exterior fittings.
15. Remove stand(s) and lower vehicle.
16. Connect battery earth lead.