Injector - models without intercooler

9. Raise radiator and intercooler to gain access to bottom Torx screw.
10. Remove Torx screw and nut securing intercooler to radiator.
11. Release intercooler from bottom fixing and remove intercooler.

Refit

1. Fit intercooler and align to radiator.
2. Loosely fit top Torx bolt.
3. Raise radiator and intercooler and fit Torx bolt and nut.
4. Tighten Torx bolts to 25 Nm.
5. Ensure radiator and intercooler are located in bottom mountings and fit top mounting bracket to intercooler.
6. Tighten top mounting brackets to 9 Nm.
7. Position bottom hose to intercooler and secure with clip.
8. Fit top hose to intercooler and turbocharger pipe and tighten clips.
9. Fit air cleaner. See this section.
10. Fit front bumper. See BODY, Exterior fittings.

INJECTOR - MODELS WITHOUT INTERCOOLER

Service repair no - 19.60.10

Remove

NOTE: No. 1 injector incorporates the needle lift sensor and is covered in a separate procedure.

1. Disconnect battery earth lead.
2. Remove engine acoustic cover. See BODY, Exterior fittings.
3. Position absorbent cloth around fuel injector to catch any fuel spillages.

4. Loosen injector pipe union at injector.
5. Disconnect injector pipe from injector and move aside.

CAUTION: To prevent damage to fuel system pipes or components, use two spanners when loosening or tightening unions.