Injector - models without intercooler (page 2 of 2)

6. Remove fuel return/spill hose banjo bolt from injector and discard 2 sealing washers.

CAUTION: Plug the connections to prevent the ingress of dirt.

7. Remove bolt and collect clamp plate securing injector to cylinder head.
8. Remove injector from cylinder head and discard sealing washer.

Refit

1. Thoroughly clean injector and injector seat in cylinder head.
2. Fit new sealing washer to injector and fit to cylinder head.

CAUTION: Domed surface of sealing washer must face towards injector.

3. Fit clamp plate to injector, align injector and clamp plate to bolt hole in cylinder head.
4. Fit injector clamp plate bolt and tighten to 23 Nm.
5. Remove plugs from injector, and injector pipe.
6. Using new sealing washers fit spill return hose banjo bolt to injector and tighten.
7. Clean injector pipe union.
8. Position injector pipe to injector and tighten union to 20 Nm.
9. Tighten union securing injector pipe to injection pump to 20 Nm.

CAUTION: To prevent damage to fuel system pipes or components, use 2 spanners when loosening and tightening unions.

10. Refit engine acoustic cover. See BODY, Exterior fittings.
11. Connect battery earth lead.