Gear selector mounting (page 5 of 5)

Refit

1. Clean mating face of engine and flywheel housing.
2. Inspect differential oil seals for signs of damage; renew if necessary.
3. Lightly grease gearbox splines.
4. Position gearbox beneath vehicle and connect lifting equipment.
5. Using assistance, raise gearbox and manoeuvre into position. Locate gearbox on 2 dowels on mounting plate.
6. Fit nut and bolt securing gearbox to engine and tighten to 85 Nm.
7. Fit rear bolt securing gearbox to engine and tighten to 85 Nm.
8. Fit 2 lower bolts securing gearbox to engine and tighten to 85 Nm.
9. Position flywheel front cover plate, fit nuts and bolts and tighten to 80 Nm.
10. Clean and degrease threads of 2 upper bolts securing gearbox to engine.
11. Apply Loctite 243 to threads of upper bolts.
12. Position air conditioning pipe bracket to flywheel housing, fit bolts and tighten to 85 Nm.
13. Disconnect lifting equipment from lifting eye and remove bolt securing lifting eye to gearbox.
14. Remove lifting eye, fit and tighten bolt to 27 Nm.
15. Position mounting bracket to gearbox, fit bolts and tighten to 60 Nm.
16. Position engine LH mounting to gearbox mounting bracket, fit bolts and tighten to 100 Nm.
17. Raise engine and gearbox and align engine LH mounting to bracket on body.
18. Fit through bolt and tighten to 85 Nm.
19. Remove jack supporting engine and gearbox.
20. Align air conditioning pipe to bracket, fit bolt and tighten to 9 Nm.
21. Fit exhaust front pipe to manifold. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
22. Connect multiplug to vehicle speed sensor.
23. Fit LH front tie rod. See FRONT SUSPENSION, Repairs.
24. Connect both drive shafts to gearbox, as detailed in Differential oil seal. See this section.
25. Connect selector rod to shaft and align holes.
26. Fit new roll pin securing selector rod to shaft and fit roll pin retaining clip.
27. Fit washers to gear change steady bar and connect to gearbox.
28. Fit bolt securing gear change steady bar to gearbox and tighten to 10 Nm.
29. Connect reverse lamp switch leads to engine harness.
30. Position earth lead to gearbox, fit bolt and tighten to 9 Nm.
31. Feed clutch cable through abutment bracket and connect to clutch release lever.
32. Position battery tray in vehicle.
33. Tighten 3 bolts securing battery tray to body, to 10 Nm.
34. Position engine compartment fuse box to body, fit bolt and tighten to 10 Nm.
35. Fit 4 bolts securing battery tray to body and tighten to 10 Nm.
36. Fit and tighten bolt securing engine compartment fuse box to battery tray.
37. Position engine management relay module and engage to bracket.
38. Fit ECM. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
39. Secure ABS fuse holder to battery tray.
40. Fit resonator to air intake pipe.
41. Fit and tighten bolts securing resonator to battery tray.
42. Fit starter motor. See ELECTRICAL, Repairs.
43. Remove stand(s) and lower vehicle.
44. Fill gearbox with oil. See Adjustments.