Workshop Manuals Factory service & repair Rover
01 Information02 General data03 Engine04 Engine management system – PGM-Fi05 Cooling system, manifold and exhaust06 Clutch07 Manual gearbox08 Automatic gearbox09 Drive shafts10 Differential – manual gearbox11 Differential – automatic gearbox12 Steering13 Suspension14 Brakes and ABS15 Brakes – ABS BY416 Body17 Heating and ventilation18 Electrical19 Supplementary restraint system (SRS)
Rover Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition14 · Brakes and ABS
14 · Brakes

LHD illustrated

Make
Rover
Model
600 Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition
Section
Brakes: repairs › LHD illustrated
Brakes and ABSLHD illustrated
  1. Remove the master cylinder.
  2. RHD only: Remove the under – hood fuse/relay box.
  3. M/T only: Remove the clutch reservoir and reservoir bracket. Do not disconnect the clutch hose from the reservoir.
  4. Disconnect the vacuum hose from the booster and remove the vacuum hose bracket.
  5. Remove the throttle cable bracket, then remove the throttle cable grommet from the engine compartment bulkhead.
  6. Remove the intake air temperature sensor from the intake manifold.
Diagram of brake booster assembly showing pushrod locknut, clevis, joint pin, booster, mounting nut, and cotter pin with torque specifications (15 Nm and 13 Nm).
  1. Pushrod locknut
  2. Clevis
  3. Joint pin
  4. Brake booster
  5. Booster mounting nut
  6. Cotter pin
  1. Loosen the pushrod locknut.
  2. Remove the cotter pin and joint pin.
  3. Remove the clevis from the operating rod.
  4. Remove the four booster mounting nuts.
Diagram of brake booster installed in engine compartment near bulkhead showing connections for vacuum hose and throttle cable.

LHD illustrated

A Brake booster
B Operating rod
C Bulkhead

  1. Pull the brake booster forward, then turn it to the right (LHD: left) until the operating rod is clear of the bulkhead.
  2. Remove the brake booster from the engine compartment.

Note: Adjust the pushrod clearance before installing the booster.

  1. Install the brake booster in the reverse order of removal.
  2. Install the master cylinder.
  3. After installation, perform the following inspections and adjust if necessary.
  • Brake pedal height.
  • Brake pedal free play.

Parts & tools for this job For Rover 600

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