Workshop Manuals Factory service & repair Rover
01 Information02 General data03 Engine04 Engine management system – PGM-Fi05 Cooling system, manifold and exhaust06 Clutch07 Manual gearbox08 Automatic gearbox09 Drive shafts10 Differential – manual gearbox11 Differential – automatic gearbox12 Steering13 Suspension14 Brakes and ABS15 Brakes – ABS BY416 Body17 Heating and ventilation18 Electrical19 Supplementary restraint system (SRS)
Rover Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition14 · Brakes and ABS
14 · Brakes

Inspection and Replacement

Make
Rover
Model
600 Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition
Section
Brakes: repairs › Inspection and Replacement
Brakes and ABSInspection and Replacement · page 1 of 2

Inspection and Replacement

WARNING: Never use an air hose or dry brush to clean brake assemblies.

Use a vacuum cleaner, to avoid breathing brake dust.

  1. Raise front of vehicle.

WARNING: Support on safety stands.

  1. Remove road wheel(s).
Diagram showing the caliper bolt and caliper body on the front brake assembly

A Caliper bolt
B Caliper body

  1. Remove the caliper bolt and pivot the caliper body up out of the way.

Note: Check the hoses and pin boots for damage or deterioration.

Exploded diagram of the front brake pads showing shims, inner pad, outer pad, and outer pad shim

A Inner shim B
B Inner shim A
C Inner pad
D Outer pad
E Outer pad shim

  1. Remove the pad shims (M/T only), and inner and outer pads.
  2. Check pad shims for wear.
Diagram showing the backing plate with arrows indicating measurement points on the brake pad

A Backing plate

  1. Using vernier calipers, measure the thickness of each brake pad lining.

Brake Pad Thickness:
Standard: A/T: 11.0mm (0.43 in)
M/T: 12.5mm (0.49 in)
Service Limit: 1.6mm (0.06 in)

Note: Measurement does not include pad backing plate thickness.

  1. If the brake pad thickness is less than service limit, replace the front pads as a set.
Diagram showing the pad retainers and caliper bracket on the front brake assembly

A Pad retainers
B Caliper bracket

  1. Remove the pad retainers. Check for wear.
  2. Clean the caliper thoroughly; remove any rust, and check for grooves or cracks. Check caliper bracket for cracks.
  3. Check the brake disc for damage or cracks.
  4. Install the pad retainers.

Parts & tools for this job For Rover 600

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