Workshop Manuals Factory service & repair Rover
01 Information02 General data03 Engine04 Engine management system – PGM-Fi05 Cooling system, manifold and exhaust06 Clutch07 Manual gearbox08 Automatic gearbox09 Drive shafts10 Differential – manual gearbox11 Differential – automatic gearbox12 Steering13 Suspension14 Brakes and ABS15 Brakes – ABS BY416 Body17 Heating and ventilation18 Electrical19 Supplementary restraint system (SRS)
Rover Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition06 · Clutch
06 · Transmission

Clutch pedal adjustment

Make
Rover
Model
600 Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition
Section
Repairs › Clutch pedal adjustment
ClutchClutch pedal adjustment
Diagram of the clutch pedal assembly showing the master cylinder, push rod, adjusting bolt, locknuts, pedal pin, and clutch assist spring with dimension callouts A, B, C and torque values for bolts A and D.

33M0049

A Locknut E Clutch master cylinder
B Push rod F Pedal pin
C Adjusting bolt G Pedal in contact with bolt
D Locknut H Clutch assist spring

CLUTCH PEDAL ADJUSTMENT

A. Stroke at pedal = 142mm

B. Total clutch pedal free play = 9.0 – 15.0mm (including the pedal play 1.0 – 7.0mm).

C. Clutch pedal height = 210mm

D. Clutch pedal disengagement height = 90mm minimum

Note: The clutch is self – adjusting to compensate for wear.

CAUTION: If there is no clearance between the master cylinder piston and push rod, the release bearing is held against the diaphragm spring, which can result in clutch slippage or other clutch problems.

  1. Loosen locknut D, and back off the adjusting bolt C until it no longer touches the clutch pedal.
  2. Loosen locknut A, and turn the push rod in or out to get the specified stroke and height at the clutch pedal.
  3. Tighten locknut A.
  4. Screw the adjusting bolt in until it contacts the clutch pedal.
  5. Turn the adjusting bolt in 1/4 – 1/2 turn further.
  6. Tighten locknut D.

Parts & tools for this job For Rover 600

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