Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual05 · Engine 1.6
05 · Engine

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
Engine 1.6Refit
Diagram showing tool 18G 1571 fitted to the engine block near the starter motor aperture
  1. Fit tool 18G 1571 – Manual Gearbox or tool 18G 1603 – Automatic Gearbox to starter motor aperture.
Diagram showing the crankshaft pulley being removed with a bolt and washer
  1. Remove crankshaft pulley bolt and washer; slide pulley off crankshaft.
Diagram showing the removal of bolts (11) and the bottom cover (12) from the timing belt assembly
  1. Remove 4 bolts securing bottom cover; withdraw cover.
  2. Remove sealing strips.

Refit

  1. Ensure sealing surfaces of bottom cover and cylinder block are clean.
  2. Position a new sealing strip, fitted dry, in recess in bottom cover.
  3. Position timing belt bottom cover on cylinder block.
  4. Fit 4 timing belt bottom cover securing bolts; tighten bolts to 10 Nm.
  5. Locate key, if removed, in crankshaft; fit crankshaft pulley.
  6. Air conditioning: Fit air conditioning compressor drive belt adjuster pulley mounting bracket, tighten 2 bolts to 24 Nm.
  7. Air conditioning: Fit pulley to mounting bracket, do not tighten bolt until belt is adjusted.
  8. Apply clean engine oil to threads of pulley bolt; fit bolt and tighten to 165 Nm.
  9. Remove tool 18G 1571 or tool 18G 1603.
  10. Fit starter motor, see ELECTRICAL – Repairs.
  11. Fit underbelly panel, see BODY – Repairs.
  12. Fit camshaft timing belt top cover, see Camshaft Timing Belt Top Cover.
  13. Fit alternator drive belt, see MAINTENANCE.
  14. Air conditioning: Fit and tension air conditioning compressor drive belt, see MAINTENANCE.
  15. Power steering: Fit and tension power steering pump drive belt, see MAINTENANCE.
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Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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