Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual05 · Engine 1.6
05 · Engine

All models

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › All models
Engine 1.6All models · page 1 of 2
  1. Fit and tension power steering pump drive belt, see MAINTENANCE.

All models

  1. Connect throttle cable to linkage and locate abutment bracket.
  2. Secure throttle cable with retaining clips.
  3. Adjust throttle cable, Throttle cable adjustment – PGM – Fi
  4. Fit distributor, see ENGINE MANAGEMENT SYSTEM – Repairs. – PGM – Fi
  5. Connect fuel outlet pipe to filter, tighten banjo bolt to 32 Nm.
  6. Connect earth lead to gearbox, tighten bolt to 35 Nm.
  7. Fit battery lead to fusebox and tighten screw, fit fuse cover plate and fusebox cover.
  8. Connect R.H. engine harness at multiplugs and secure harness with strap.
  9. Fit battery tray, tighten bolts to 9 Nm.
  10. ABS6: Attach ABS pipe clip to battery tray, tighten bolt to 9 Nm.
  11. Connect trunking to throttle housing and breather pipe and connect to air cleaner, tighten clip.
  12. Connect vacuum pipe to air cleaner and secure in clips.
  13. Fit air duct and clip expansion tank hose on top.
  14. Fit side branch to air duct and engage clip.
  15. Connect engine earth cable to bonnet lock platform.
  16. Fit battery into tray, fit clamp and tighten bolt; connect both battery leads.
  17. Fit underbelly panel, see BODY – Repairs.
  18. Remove stand(s) and lower vehicle.
  19. Fill gearbox with correct quantity and grade of oil, see INFORMATION – CAPACITIES, FLUIDS AND LUBRICANTS.
  20. Fill engine with correct quantity and grade of oil, see INFORMATION – CAPACITIES, FLUIDS AND LUBRICANTS.
  21. Refill cooling system, see MAINTENANCE.
  22. Fit bonnet, see BODY – Repairs.
  23. Check ignition timing, see MAINTENANCE.
  24. Remove stand(s) and lower vehicle.

ENGINE AND AUTOMATIC GEARBOX

Service Repair No. 12.37.01

Remove

  1. Raise front of vehicle.

WARNING: Support on safety stands.

  1. Remove bonnet, see BODY – Repairs.
  2. Remove underbelly panel, see BODY – Repairs.
  3. Drain engine oil, see MAINTENANCE.
Diagram showing the vehicle battery with callout numbers 5 and 6 indicating battery leads and clamp bolt locations
  1. Disconnect both battery leads.
  2. Remove battery clamp bolt; release clamp and lift out battery.
  3. Drain cooling system, see MAINTENANCE.
  4. Drain gearbox oil, see MAINTENANCE.
Diagram showing the underside of the engine area with callout numbers 9, 10, and 11 indicating the air duct, expansion tank hose clips, and securing bolts
  1. Release clip and remove side branch from air duct.
  2. Release expansion tank hose from 2 securing clips.
  3. Remove 2 bolts securing air duct; remove duct.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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