Oil sump gasket

Power steering

37. Locate power steering pump on mounting bracket; fit 3 bolts and tighten to 35 Nm.
38. Locate power steering hose in clip.
39. Position power steering pipe clamp; tighten bolt to 15 Nm.
40. Fit and tension power steering pump drive belt, see MAINTENANCE.

All models

41. Connect trunking to air cleaner and throttle housing; tighten 2 clip. Connect breather pipe.
42. Locate vacuum hose in clips; connect vacuum hose to air cleaner.
43. Refill cooling system, see MAINTENANCE.
44. Remove stand(s) and lower vehicle.
45. Automatic gearbox: Adjust throttle control cable, see AUTOMATIC GEARBOX – Adjustments – 1.6

OIL SUMP GASKET

Service Repair No. 12.60.44

Remove

1. Position vehicle on hoist.
2. Remove front exhaust pipe, see MANIFOLD & EXHAUST – Repairs.
3. Drain engine oil, see MAINTENANCE.

MAN.

AUTO.

4. Remove 3 bolts, anti – beaming bracket to gearbox and cylinder block.
5. Automatic gearbox: Remove 3 bolts drive plate cover to gearbox.

6. Manual gearbox: Remove bolt flywheel housing cover to gearbox and 2 nuts flywheel housing cover to sump.
7. Remove 8 bolts, sump to crankcase.
8. Automatic gearbox: Remove 10 nuts, sump to crankcase.
   Manual gearbox: Remove remaining 8 nuts sump to crankcase.
9. Remove sump and discard gasket.

Refit

1. Thoroughly clean all traces of gasket from sump and cylinder block.
2. Apply suitable non – hardening jointing compound to both sides of gasket.
3. Locate gasket on sump.
4. Fit sump, lightly tighten nuts/bolts.
5. Working from centre outwards, tighten nuts/bolts to 12 Nm.
6. Fit flywheel housing/drive plate cover, tighten bolts to 12 Nm.
7. Fit anti – beaming bracket to gearbox and cylinder block, tighten bolts as follows:
   Anti – beaming bracket to gearbox 45 Nm.
   Anti – beaming bracket to cylinder block 24 Nm.
8. Fit exhaust front pipe, see MANIFOLD & EXHAUST – Repairs.
9. Refill engine with oil, see MAINTENANCE.