Refit

66. Remove through bolt, L.H. engine mounting to body.
67. Remove 1 bolt and nut, L.H. mounting bracket to cylinder block and remove mounting.
68. Raise engine and gearbox and manoeuvre clear of engine compartment.

CAUTION: Ensure lifting chains do not contact camshaft cover.

Refit

1. Attach lifting chains to engine and gearbox brackets, lower engine and gearbox into position ensuring that front mounting bracket is aligned to gearbox.

CAUTION: Ensure lifting chains do not contact camshaft cover.

2. Fit L.H. mounting, tighten bolts to 55 Nm. Fit through bolt and washer, do not tighten.
3. Align front mounting bracket to gearbox; tighten bolts to 55 Nm. Fit NEW through bolt and washer, do not tighten.
4. Fit R.H. mounting plate, tighten bolts to 55 Nm. Fit through bolt and washer, do not tighten.
5. Align rear mounting bracket to gearbox; tighten bolts to 55 Nm. Fit NEW through bolt, do not tighten.
6. Finally tighten mounting through bolts as follows:
   Rear mounting to 60 Nm.
   Front mounting to 60 Nm.
   R.H. mounting to 60 Nm.
   L.H. mounting to 55 Nm.
7. Disconnect lifting chains from brackets.
8. Remove engine lifting bracket and spacer.
9. Connect L.H. drive to intermediate shaft, see AUTOMATIC GEARBOX 1.6 – Repairs – Differential oil seal – L.H.
10. Connect R.H. drive shaft to differential, see AUTOMATIC GEARBOX 1.6 – Repairs – Differential oil seal – R.H.
11. Fit starter motor, see ELECTRICAL – Repairs.
12. Connect L.H. engine harness at multiplugs.
13. Secure harness multiplugs to brackets.
14. Connect vacuum pipes to inlet manifold.
15. Connect brake servo vacuum hose to pipe.
16. Air conditioning: Secure pipe to clip.
17. Connect selector cable to lever, fit control pin and roller; secure roller with new split pin.
18. Fit torque converter housing cover and anti – bearing bracket; tighten bolts to: 3 bolts – torque converter housing cover bolts 12 Nm.
    Anti – bearing bracket to gearbox 45 Nm.
    2 bolts – anti – bearing bracket to cylinder block 24 Nm.
19. Fit selector cable holder, locate cable in holder; tighten bolt to 27 Nm.
20. Fit front exhaust pipe, see MANIFOLD & EXHAUST – Repairs.
21. Connect speedometer cable to gearbox, secure retaining clip by rotating gaiter.
22. Connect hoses to oil cooler pipes, tighten clips.
23. Connect 2 heater hoses; tighten clips.
24. Connect coolant hoses to engine; tighten clips.

Air conditioning

25. Locate compressor and fit securing bolts tighten to 25 Nm.
26. Fit and tension compressor drive belt, see MAINTENANCE.

Power steering

27. Locate power steering pump and fit securing bolts, tighten to 35 Nm.
28. Locate power steering hose in clip.
29. Position power steering pipe clamp; tighten bolt to 15 Nm.
30. Fit and tension power steering pump drive belt, see MAINTENANCE.

All models

31. Connect throttle cable to linkage and locate abutment bracket.
32. Secure throttle cable in retaining clips.
33. Adjust cable free – play, see ENGINE MANAGEMENT SYSTEM – PGM – Fi – Adjustments.
34. Fit distributor, see ENGINE MANAGEMENT SYSTEM PGM – Fi – Repairs.
35. Connect fuel outlet pipe to filter, tighten banjo bolt to 32 Nm.
36. Connect earth lead to gearbox; tighten nut to 35 Nm.
37. Fit battery lead to fusebox and tighten screw, fit fuse cover plate and fusebox cover.
38. Connect R.H. engine harness at multiplugs and secure harness with strap.
39. Fit battery tray, tighten bolts to 9 Nm.