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Astra J Workshop Manual
Preface
General Information
Body Hardware and Trim
Body Repair
Body Systems
General Vehicle Information
Brakes
Diagnostic Navigation
Driveline/Axle
Driver Information and Entertainment
Engine
Technical Service Bulletins
Inspections
Cruise Control
Engine Cooling
Engine Electrical
Engine Exhaust
Engine control and fuel system - 1.6L (LDE, LLU), 1.8L (2H0)
Engine control and fuel system - 2.0L Diesel (LCD, LBS, LBX, LBY)
Engine mechanics - 1.6L (LDE, LLU), 1.8L (2H0)
Engine mechanics - 2.0L Diesel (LCD, LBS, LBX, LBY)
Repair Instructions
Drive Belt Tensioner Replacement
Turbocharger Oil Feed Pipe Replacement
Generator, Air Conditioning Compressor, and Power Steering Pump Belt Replacement
Timing Belt Front Cover Replacement
Engine Sight Shield Replacement
Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Hose Replacement
Engine Lift Bracket Removal
Engine Lift Bracket Installation
Turbocharger Replacement - 2.0L Diesel LBS and LBX
Timing Belt Idler Pulley Replacement
Crankshaft Sprocket Replacement
Generator Removal
Camshaft Sprocket Replacement
Air Conditioning (A/C) Compressor and Power Steering Pump Bracket Replacement
Timing Belt Tensioner Bracket Replacement
Camshaft Sprocket Removal
Catalytic Converter Removal
Engine Oil Cooler Coolant Outlet Hose Installation
Crankshaft Pulley Removal
Engine Oil Cooler Coolant Outlet Hose Removal
Engine Oil Cooler Coolant Inlet Hose Removal
Engine Oil Cooler Coolant Inlet Hose Installation
Belt Idler Pulley Removal - Pulley Side
Belt Idler Pulley Removal - Engine Mount Side
Crankshaft Pulley Installation
Timing Belt Tensioner Bracket Installation
Timing Belt Tensioner Bracket Removal
Engine Oil Pressure Sensor Replacement - without Start/Stop System
Timing Belt Front Cover Removal
Timing Belt Front Cover Installation
Crankshaft Pulley Replacement
Exhaust Pressure Sensor Removal
Diesel Fuel Separator Removal
Diesel Fuel Separator Installation
Oil Filter Adapter and Oil Cooler Assembly Removal
Fuel Feed Hose Protector Removal
Oil Filter Adapter and Oil Cooler Assembly Installation
Oil Pump Replacement
Oil Filter Adapter and Oil Cooler Assembly Replacement
Engine Flywheel Replacement
Oil Filter Removal
Oil Filter Installation
Timing Belt Replacement
Crankshaft Rear Oil Seal Replacement
Inlet Manifold Replacement
Positive Crankcase Ventilation Oil Separator Replacement
Belt Idler Pulley Bracket Removal
Fuel Return Hose Removal
Fuel Return Hose Installation
Belt Idler Pulley Bracket Installation
Crankshaft Front Oil Seal Replacement
Exhaust Gas Recirculation Valve Cooler Removal
Exhaust Gas Recirculation Valve Cooler Installation
Turbocharger Oil Return Pipe Replacement - 2.0L Diesel LBS and LBX
Oil Pan Disassemble
Camshaft Sprocket Installation
Catalytic Converter Installation - 2.0L Diesel LBS and LBX
Belt Idler Pulley Installation - Pulley Side
Belt Idler Pulley Installation - Engine Mount Side
Fuel Feed Hose Protector Installation
Exhaust Gas Recirculation Valve Cooler Disassemble
Sump Replacement
Exhaust Camshaft Replacement
Intake Camshaft Replacement
Camshaft Housing Cover Gasket Replacement
Automatic Transmission Flex Plate Replacement
Valve Lifter Replacement
Automatic Transmission Flex Plate Installation
Fuel Injection Feed Hose Removal
Fuel Injection Feed Hose Installation
Camshaft Rear Cover Replacement
Oil Level Indicator Tube Replacement
Belt Idler Pulley Replacement - Engine Mount Side
Cylinder Head Replacement
Engine Replacement - Automatic Transmission
Generator Installation
Belt Idler Pulley Bracket Replacement
Belt Idler Pulley Replacement - Pulley Side
Exhaust Gas Recirculation Valve Cooler Assemble
Piston, Connecting Rod, and Bearing Replacement
Positive Crankcase Ventilation Tube Replacement
Charge Air Cooler Inlet Air Hose Replacement
Charge Air Cooler Outlet Air Hose Replacement
Oil Pan Assemble
Engine Support Fixture
Engine Mount Replacement
Engine Mount Bracket Replacement
Timing Belt Tensioner Replacement
Oil Pump Suction Pipe Replacement
Engine Oil Level Sensor Replacement
Positive Crankcase Ventilation Oil Separator Removal - LBQ, LBR, LBS, LBX, and LBY
Exhaust Gas Recirculation Pipe Removal
Camshaft Rear Cover Removal
Oil Level Indicator and Tube Removal - 2.0L Diesel LBS, LBX, and LCD
Turbocharger Oil Return Pipe Removal - 2.0L Diesel LBS, LBX, and LCD
Turbocharger Oil Feed Pipe Removal - 2.0L Diesel LBS, LBX, and LCD
Turbocharger Removal - 2.0L Diesel LBS, LBX, and LCD
Drive Belt Tensioner Removal
Air Conditioning Compressor and Power Steering Pump Bracket Removal
Exhaust Pressure Sensor Pipe Removal - LBQ, LBR, LBS, LBX, and LCD
Power Brake Booster Pump Removal
Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Removal - LBQ, LBR, LBS, LBX, and LBY
Heated Oxygen Sensor Removal - LBQ, LBR, LBS, LBX, and LCD
Engine Mount Bracket Removal
Timing Belt Removal - LBQ, LBR, LBS, LBX, and LCD
Catalytic Converter Heat Shield Removal - 2.0L Diesel LBS, LBX, and LCD
Timing Belt Tensioner Removal
Timing Belt Idler Pulley Removal
Water Pump Removal
Fuel Feed Pipe Removal - LBQ, LBR, LBS, LBX, and LCD
Fuel Injection Pump Removal - LBR, LBQ, LBS, LBX, and LCD
Fuel Injector Removal - LBQ, LBR, LBS, LBX, and LCD
Engine Flywheel Removal
Cylinder Head Removal
Camshaft Housing Removal
Valve Lifter Roller Removal
Positive Crankcase Ventilation Tube Removal
Piston and Connecting Rod Disassemble
Glow Plug Removal
Oil Pan Removal
Oil Pump Removal
Piston, Connecting Rod, and Bearing Removal
Crankshaft and Bearing Removal
Crankshaft Sprocket Removal
Fuel Injection Pump Driven Sprocket Removal - LBQ, LBR, LBS, LBX, and LCD
Intake Manifold Removal - 2.0L Diesel LBS, LBX, and LBY
Intake Manifold Disassemble - 2.0L Diesel LBS, LBX, and LBY
Piston, Connecting Rod, and Bearing Installation
Crankshaft and Bearing Installation
Catalytic Converter Heat Shield Installation - 2.0L Diesel LBS, LBX, and LCD
Heated Oxygen Sensor Installation - LBQ, LBR, LBS, LBX, and LCD
Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Installation - LBQ, LBR, LBS, LBX, and LBY
Exhaust Gas Recirculation Pipe Installation
Timing Belt Installation - LBQ, LBR, LBS, LBX, and LCD
Engine Mount Bracket Installation
Power Brake Booster Pump Installation
Exhaust Pressure Sensor Pipe Installation - LBQ, LBR, LBS, LBX, and LCD
Air Conditioning Compressor and Power Steering Pump Bracket Installation
Turbocharger Oil Feed Pipe Installation - 2.0L Diesel LBS, LBX, and LCD
Turbocharger Oil Return Pipe Installation - 2.0L Diesel LBS, LBX, and LCD
Glow Plug Installation
Positive Crankcase Ventilation Tube Installation
Fuel Injection Pump Driven Sprocket Installation - LBQ, LBR, LBS, LBX, and LCD
Valve Lifter Roller Installation
Intake Camshaft Installation
Exhaust Manifold Removal - 2.0L Diesel LBS, LBX, and LCD
Positive Crankcase Ventilation Oil Separator Installation - LBQ, LBR, LBS, LBX, and LBY
Oil Pump Installation
Oil Pan Installation
Cylinder Head Installation
Engine Flywheel Installation
Fuel Injector Installation - LBQ, LBR, LBS, LBX, and LCD
Intake Manifold Assemble - 2.0L Diesel LBS, LBX, and LBY
Intake Manifold Installation - 2.0L Diesel LBS, LBX, and LBY
Fuel Injection Pump Installation - LBQ, LBR, LBS, LBX, and LCD
Crankshaft Sprocket Installation
Water Pump Installation
Timing Belt Idler Pulley Installation
Timing Belt Tensioner Installation
Drive Belt Tensioner Installation
Exhaust Manifold Installation - LBQ, LBR, LBS, LBX, and LCD
Turbocharger Installation - 2.0L Diesel LBS, LBX, and LCD
Oil Level Indicator and Tube Installation - LBQ, LBR, LBS, LBX, and LCD
Camshaft Rear Cover Installation
Oil Filter Adapter Installation - LBQ, LBR, LBS, LBX, and LBY
Fuel Injection Fuel Feed Pipe Installation - LBQ, LBR, LBS, LBX, and LCD
Exhaust Temperature Sensor Installation - LBQ, LBR, LBS, LBX, and LCD
Valve Rocker Arm Cleaning and Inspection
Camshaft Cover Cleaning and Inspection
Fuel Rail Installation
Fuel Rail Removal
Oil Pump Cleaning and Inspection
Oil Pan Cleaning and Inspection
Oil Filter Adapter Cleaning and Inspection
Exhaust Manifold Cleaning and Inspection
Engine Block Cleaning and Inspection
Exhaust Pressure Sensor Installation - LBQ, LBR LBS, LBX, and LCD
Fuel Injection Fuel Feed Pipe Removal - LBQ, LBR, LBS, LBX, and LCD
Camshaft Housing Installation
Cylinder Head Cleaning and Inspection
Piston, Connecting Rod, and Bearing Cleaning and Inspection
Turbocharger Cleaning and Inspection - 2.0L Diesel LBS, LBX, and LCD
Intake Manifold Cleaning and Inspection - 2.0L Diesel LBQ, LBR, LBS, and LBX
Engine Block Disassemble
Engine Block Assemble
Fuel Feed Pipe Installation - 2.0L Diesel LBS, LBX, and LCD
Water Pump Cleaning and Inspection
Camshaft Cleaning and Inspection
Crankshaft and Bearing Cleaning and Inspection
Cylinder Head Assemble
Exhaust Temperature Sensor Removal - 2.0L Diesel LBS, LBX, and LCD
Fuel Injection Pump Bracket Removal
Fuel Injection Pump Bracket Installation
Cylinder Head Disassemble
Oil Filter Adapter Assemble
Oil Filter Adapter Disassemble
Fuel Injection Fuel Return Pipe Removal - LBQ, LBR, LBS, LBX, and LCD
Fuel Injection Fuel Return Pipe Installation - LBQ, LBR, LBS, LBX, and LCD
Oil Pump Assemble
Piston and Connecting Rod Assemble
Automatic Transmission Flex Plate Removal
Description and Operation
Component Locator
Specifications
Special Tools and Equipment
Diagnostic Information and Procedures
Other Information
Technical Service Bulletins
Repair Instructions - On Vehicle
Repair Instructions - Off Vehicle
Engine control and fuel system - 1.4L (LDD, LDU, LLU, LUH, LUJ)
Engine control and fuel system - 1.3L Diesel
Engine control and fuel system - 1.7L Diesel (LPL or LPV)
Engine mechanics - 1.4L (LDD, LDU, LLU, LUH, LUJ)
Engine mechanics - 1.3L Diesel
Engine mechanics - 1.7L Diesel (LPL, LPV, LUB)
HVAC
Power and Signal Distribution
Roof
Safety and Security
Seats
Steering
Suspension
Transmission/Transaxle