Workshop Manuals Factory service & repair Vauxhall
01 Preface02 General Information03 Body Hardware and Trim04 Body Repair05 Body Systems06 General Vehicle Information07 Brakes08 Diagnostic Navigation09 Driveline/Axle10 Driver Information and Entertainment11 Engine12 HVAC13 Power and Signal Distribution14 Roof15 Safety and Security16 Seats17 Steering18 Suspension19 Transmission/Transaxle
Vauxhall Astra J19 · Transmission/Transaxle
19 · Transmission

Clutch Master Cylinder Replacement - Right Hand Drive

Make
Vauxhall
Model
Astra J
Section
Clutch › Repair Instructions › Clutch Master Cylinder Replacement - Right Hand Drive
Transmission/TransaxleClutch Master Cylinder Replacement - Right Hand Drive

Clutch Master Cylinder Replacement (Right Hand Drive)

Removal Procedure

1. Place basin underneath.
2. Extract as much brake fluid out of brake fluid reservoir as possible.

           2191670


3. Remove clutch master cylinder reservoir hose (1) from clutch master cylinder.

           2191681


4. Open retaining clip (arrow).
5. Disconnect clutch actuator cylinder front pipe (1) from clutch master cylinder.

           2191682


6. Remove clutch pedal position sensor bolt (1).
7. Remove clutch pedal position sensor.

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Note:  Press 2 latches (arrows) together.
8. Disconnect push rod retainer (1) from clutch pedal.

           2191662


9. Remove 2 clutch master cylinder nuts (1).

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10. Remove clutch master cylinder (1).

Installation Procedure


           2191688


1. Install clutch master cylinder (1).

Caution: Refer to Fastener Caution .


           2191662


2. Install 2 clutch master cylinder nuts (1) and tighten to 18 N·m (13 lb ft) .

           2191661



Note:  The retaining clip (arrows) has to engage audibly.
3. Connect push rod retainer (1) to clutch pedal.

           2191682


4. Install clutch pedal sensor.
5. Install clutch pedal position sensor bolt (1).

           2191681


6. Connect clutch actuator cylinder front pipe (1) to clutch master cylinder.
7. Close retaining clip (arrow).

           2191670


8. Install clutch master cylinder reservoir hose (1) to clutch master cylinder.
9. Bleed hydraulic clutch system. Refer to Hydraulic Clutch System Bleeding .
10. Learn clutch pedal position sensor.
  •  F17-5, refer to Clutch Pedal Position Sensor Learn .
  •  M32-6, refer to Clutch Pedal Position Sensor Learn .
  •  F40-6, refer to Clutch Pedal Position Sensor Learn .

Parts & tools for this job For Vauxhall Astra

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