- Astra G Workshop Manual
- General Vehicle Information
- A Maintenance, Body and Chassis Sheet Metal Parts, Frame
- B Paint
- C Body Equipment
- D Heating, Ventilation, Air Conditioning (HVAC)
- E Front Wheel Suspension, Wheels and Tyres
- F Rear Axle and Rear Wheel Suspension
- H Brakes
- J Engine and Engine Aggregates
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Technical Information
- OHC Petrol Engine
- DOHC Petrol Engine
- Diesel Engine
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Schematic and Routing Diagrams
- General
- Repair Instructions
- Measuring oil consumption
- OHC Diesel engine (X 20 DTL, Y 20 DTL, Y 20 DTH, Y 22 DTR) - engine identification / engine number
- Vacuum routing in engine compartment (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
- Ribbed V-belt Tensioner, Check
- Test compression pressure (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
- Pressure Loss, Check
- Oil Temperature, Measure
- Oil Pressure, Check
- Oil Consumption, Measure
- Engine, Lock at 1st Cylinder TDC (Timing, Check)
- Timing, Adjust
- Low Pressure System, Check for Leaks
- Illustration: Air Ducts, X 20 DTL, Y 20 DTL
- Timing Case, Remove and Install
- Cylinder Head Cover, Remove and Install
- Vacuum Pump, Remove and Install
- Removing and installing inlet manifold upper section (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
- Intake Manifold - Lower Part, Remove and Install
- Exhaust Manifold with Turbocharger, Remove and Install
- Cylinder Head, Remove and Install
- Engine Oil with Oil Filter Change
- Oil Intake Pipe, Remove and Install
- Dynamic Oil Level Control, Remove and Install
- Oil Temperature Sensor, Remove and Install
- Oil Pressure Regulating Valve, Remove and Install
- Safety Valve, Remove and Install
- Oil Pump, Remove and Install
- Cooling System, Charge and Bleed
- Cooling System, Check for Leaks
- Engine, Check for Leaks, (CO Content in Cooling System)
- Thermostat/Thermostat Housing (Radiator), Remove and Install
- Coolant Pump, Remove and Install
- Coolant Pipe, Remove and Install
- Removing and installing engine (X 20 DTL, Y 20 DTL, Y 20 DTH up to MY 2003)
- Injection Nozzle Traverse, Remove and Install
- Crankshaft Pulse Pick-up, Remove and Install
- Coolant Temperature Sensor, Remove and Install
- Engine Control Unit, Remove and Install
- Charge Pressure Control Solenoid Valve, Remove and Install
- Switchover Valves Solenoid Valve, Remove and Install
- Switchover Valves Vacuum Unit, Remove and Install
- Return Manifold, Remove and Install
- Accelerator Pedal Module with Pedal Position Sensor, Remove and Install
- Immobiliser Control Unit, Remove and Install
- Special Service Tools
- Specifications
- Checking and Adjustment Values
- Engine Timing
- Cooling system
- Oil circuit
- Cylinder head
- Crank drive, cylinder block
- Engine Management
- Sealants, Lubricants and Locking Agents
- Recommended Torque Values
- OHC II Turbo-Diesel-Engine (X 17 DTL) Number
- Compression, Check
- Pressure Loss, Check
- Oil Temperature, Measure
- Oil Pressure, Check
- Oil Consumption, Measure - General
- Air Cleaner Housing, Air Duct Ducts
- Cylinder Head, Remove and Install
- Seal Ring - Rear Crankshaft, Replace
- Front Seal Ring - Crankshaft, Replace, Seal Ring - Oil Pump, Replace
- Cooling System, Charge and Bleed system
- Cooling System, Check for Leaks
- Engine, Check for Leaks, (CO Content in Cooling System)
- Fan Motor, Remove and Install
- Auxiliary Fan Motor, Remove and Install motor
- Radiator, Remove and Install (Without Air Conditioning)
- Radiator (With Air Conditioning), Remove and Install
- Control Unit - Cooling module, Remove and Install
- Engine Damping Block, Front, Remove and Install Remove and Install
- Rear Engine Damping Block, Remove and Install
- Engine Damping Block, Left, Remove and Install
- Engine Damping Block, Right, Remove and Install
- Engine, Remove and Install
- Engine, Repair Using Short-block
- Fuel Injection Pump, Remove and Install
- Turbocharger, Remove and Install Remove and Install
- Intercooler, Remove and Install
- Immobiliser Control Unit, Remove and Install Install
- Accelerator Pedal, Remove and Install accelerator
- Starter, Remove and Install
- Sealants, Lubricants and Locking Agents Compounds
- Control Unit - Cooling module, Remove and Install
- Description and Operation
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Seals and Seal Rings
- Ribbed V-Belt
- Engine Damping Block
- Oil Circulating
- Timing Gear Case
- Cylinder Block
- Cylinder Head
- Vacuum Pump
- Auxiliary aggregate drive
- Fuel Injection Systems
- Engine Electrics
- Cooling System
- Turbo-Charging
- K Clutch and Transmission
- L Fuel and Exhaust System
- M Steering
- N Electrical Equipment and Instruments
- R Accessories