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Fiat 500 Factory Service Manual (2007-2024)08 · Engine
08 · Engine

Turbocharger intercooler - r + r

Make
Fiat
Model
500 Factory Service Manual
Year
2007–2024
Section
Engine air supply circuit › Turbocharger intercooler - r + r
EngineTurbocharger intercooler - r + r

TURBOCHARGER INTERCOOLER - R + R

Operation 1048B50 · PRESSURE AIR CIRCUIT

1.3 Multijet

Removing

- Position the vehicle on a lift.

- Disconnect the negative battery terminal.

DescriptionConnector
BatterySee A001 BATTERY

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R.

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 7210E10 R.R. FRONT BUMPER

Op. 7210A17 UPPER FRONT CROSSMEMBER - R.R.

1. Open small band (1a) and disconnect the intermediate air supply pipe between the turbocharger and heat exchanger (1b).

TURBOCHARGER INTERCOOLER - R + R

1. Open small bands (1a) and disconnect the air supply hose from the heat exchanger to rigid pipe (1b), heat exchanger side.

TURBOCHARGER INTERCOOLER - R + R

1. Remove the rivets using a a drill with a suitable bit.

2. Undo bolts (2a) and remove turbocharging air/air heat exchanger (2b).

TURBOCHARGER INTERCOOLER - R + R

Refitting

1. Fit the turbocharging air/air heat exchanger in the housing.

2. Tighten the retaining bolts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Air/air heat exchangerBoltM8x1.25x252.21.3 Multijet

3. Fit new rivets.

TURBOCHARGER INTERCOOLER - R + R

- Connect the air supply hose from the heat exchanger to the rigid pipe and secure it to the small retaining band.

- Connect the intermediate air supply hose between the turbocharger and rigid heat exchanger and secure it to the small retaining band.

Op. 7210A17 UPPER FRONT CROSSMEMBER - R.R.

Op. 7210E10 R.R. FRONT BUMPER

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R.

Op. 4450B12 FRONT WHEELS (TWO) - R+R

- Connect the negative battery terminal.

- Remove the vehicle from the lift.

DescriptionConnector
BatterySee A001 BATTERY

Parts & tools for this job For 2007 Fiat 500

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