Workshop Manuals Factory service & repair Fiat
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Fiat 500 Factory Service Manual (2007-2024)08 · Engine
08 · Engine

Fuel tank and components

Make
Fiat
Model
500 Factory Service Manual
Year
2007–2024
Section
Fuel tank and pipes › Fuel tank and components
EngineFuel tank and components

FUEL TANK AND COMPONENTS

Description 1040A

1.2 8v, 1.4 16v

SUMBERGED PUMP ASSEMBLY - COMPOSITION

It consists essentially of:

  • an electric fuel pump (1)
  • a fuel filter (2)
  • a float level level gauge (3)
  • a pressure regulator (4)
  • a mesh prefilter (5).
FUEL TANK AND COMPONENTS

Level gauge electrical values

FUEL TANK AND COMPONENTS
Reading on multiple instrumentResistance (Ohm)Fuel level (mm)Lower float edge height (mm)
4/4A33 ± 3195186,4 ± 2
3/4B76 ± 3165156,6 ± 2
1/2C134 ± 3125116,9 ± 2
1/4D206 ± 37567,1 ± 2
RE235 ± 35547,2 ± 2
0F299 + 3,5 / -3,310,53 ± 2

The fuel pump connector is illustrated in the diagram below.

FUEL TANK AND COMPONENTS

1. Level sensor signal

2. Level sensor earth

3. Pump earth

4. Pump signal

5. N.C.

6. N.C.

Fuel pump

The fuel pump is equipped with a permanent magnet electric motor (1) that controls the pump (2) and a terminal mount cover (3) that contains the electrical and hydraulic connections.

The pump stage is single, peripheral flow type with high performance under low voltage and temperature conditions.

The advantages compared to pumps that operate on volumetric principles are as follows:

  • reduced weight
  • limited size.
FUEL TANK AND COMPONENTS

Fuel pump

Specifications:

  • Capacity = 80 l/h
  • Pressure 4 bar
  • Valve control pressure = 5 bar

Fuel cut off function

There is no inertia switch on this vehicle; the fuel cut off function is managed by the Body Computer Node and by the Engine Management Control Unit according to the signals received by the Air Bag control unit via the CAN.

For more details see

See descriptions 1056 PETROL INJECTION SYSTEM

1.3 Multijet

SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE

The fuel pump is part of a single assembly with the level gauge and fuel filter. Components cannot therefore be replaced individually.

FUEL TANK AND COMPONENTS

Level gauge electrical values

Reading on multiple instrumentResistance (Ohm)Fuel level (mm)Lower float edge height (mm)
4/4A33 ± 3195186,4 ± 2
3/4B76 ± 3165156,6 ± 2
1/2C134 ± 3125116,9 ± 2
1/4D206 ± 37567,1 ± 2
RE235 ± 35547,2 ± 2
0F299 + 3,5 / -3,310,53 ± 2

FUEL PUMP

The fuel pump is equipped with a permanent magnet electric motor (1) that controls the pump (2) and a terminal mount cover (3) that contains the electrical and hydraulic connections.

The pump stage is single, peripheral flow type with high performance under low voltage and temperature conditions.

The advantages compared to pumps that operate on volumetric principles are as follows:

  • reduced weight;
  • limited size.
FUEL TANK AND COMPONENTS

Pump working point

The pump specifications are described below:

  • Capacity: = 135 l/h
  • Pressure: 2.6 bar
  • Supply current: 12.5V
  • Valve control pressure: between 5 bar and 8.5 bar

Fuel cut off function

There is no inertia switch on this vehicle; the fuel cut off function is managed by the Body Computer Node and by the Engine Management Control Unit according to the signals received by the Air Bag control unit via the CAN.

For more details see

See descriptions 1060 DIESEL INJECTION SYSTEM

Parts & tools for this job For 2007 Fiat 500

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