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Fiat 500 Factory Service Manual (2007-2024)08 · Engine
08 · Engine

Rear fuel delivery line - r.r

Make
Fiat
Model
500 Factory Service Manual
Year
2007–2024
Section
Fuel tank and pipes › Rear fuel delivery line - r.r
EngineRear fuel delivery line - r.r

REAR FUEL DELIVERY LINE - R.R

Operation 1040B36 · FUEL SUPPLY/RETURN CIRCUIT PIPE

1.2 8v, 1.4 16v

Removing

- Position the vehicle on a lift.

- Disconnect the negative battery terminal.

DescriptionConnector
BatterySee A001 BATTERY

Op. 7050A20 ONE-PIECE REAR SEAT CUSHION - R.R.

Op. 4450B08 RIGHT REAR WHEEL - R.R

Op. 7055B48

Op. 1076B20 REAR EXHAUST SILENCER - R + R

Op. 1076B40 CENTRE EXHAUST PIPE - R.R.

Op. 1040E22 FUEL PIPE PROTECTION - R.R

Op. 1040E20 FUEL FILLER PIPE PROTECTION - ARRANGE

1. Undo the fixing bolts (1a) and remove the fuel pump cover (1b).

REAR FUEL DELIVERY LINE - R.R

1. Disconnect the electrical connection for the fuel pump.

DescriptionConnector
1Fuel pump and level gaugeSee N040 FUEL PUMP AND LEVEL GAUGE

2. Disconnect the fuel delivery pipe.

Seal the pipe to prevent fuel leaks.

REAR FUEL DELIVERY LINE - R.R

1. Adjust the rapid connectors and disconnect the evaporation control system pipes, active charcoal filter side.

REAR FUEL DELIVERY LINE - R.R

1. Open the retaining band (1a) and disconnect the reflux pipe (1b), fuel tank side.

2. Adjust the rapid connector and disconnect the intermediate pipe for the evaporation control system for the section from the active charcoal filter to the fuel vapour flow enablement solenoid valve.

3. Open the retaining band (3a) and disconnect the hose (3b) between the fuel filler and the tank, tank side.

REAR FUEL DELIVERY LINE - R.R

1. Adjust the rapid connector and disconnect the intermediate pipe for the evaporation control system for the section from the active charcoal filter to the fuel vapour flow enablement solenoid valve.

2. Adjust the rapid connector and disconnect the fuel supply pipe.

3. Open the retaining bands (3a) and release the wiring (3b).

REAR FUEL DELIVERY LINE - R.R

1. Position a hydraulic lift fitted with a support suitable for supporting the fuel tank.

2. Undo the fixing bolts (2a) and remove the fuel tank (2b) from the housing.

REAR FUEL DELIVERY LINE - R.R

1. Release the fuel supply pipe (1a) and the intermediate section (1b) of the evaporation control system pipe from the retaining bands.

REAR FUEL DELIVERY LINE - R.R

Refitting

- Check that the fuel supply pipe is not damaged. If it is, replace it.

- Secure the fuel supply pipe to the retaining bands.

1. Fit the fuel tank (1a) in place and tighten the fixing bolts (1b) to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Fuel tank (on body)BoltM83.5all versions
REAR FUEL DELIVERY LINE - R.R

1. Adjust the rapid connector and connect the intermediate pipe for the evaporation control system for the section from the active charcoal filter to the fuel vapour flow enablement solenoid valve.

2. Adjust the rapid connector and connect the fuel supply pipe.

3. Secure the pipes (3a) to the retaining bands (3b).

REAR FUEL DELIVERY LINE - R.R

- Connect the reflux pipe, fuel tank side and fasten it using the retaining bands.

- Connect the intermediate pipe for the evaporation control system for the section from the active charcoal filter to the fuel vapour flow enablement solenoid valve, tank side.

- Connect the hose between the fuel filler pipe and the tank, tank side and secure it using the retaining band.

- Connect the evaporation control system pipes, active charcoal filter side.

1. Connect the electrical connection for the fuel pump.

DescriptionConnector
1Fuel pump and level gaugeSee N040 FUEL PUMP AND LEVEL GAUGE

2. Connect the fuel delivery pipe.

REAR FUEL DELIVERY LINE - R.R

- Position the fuel pump cover and tighten the fixing bolts.

Op. 1040E20 FUEL FILLER PIPE PROTECTION - ARRANGE

Op. 1040E22 FUEL PIPE PROTECTION - R.R

Op. 1076B40 CENTRE EXHAUST PIPE - R.R.

Op. 1076B20 REAR EXHAUST SILENCER - R + R

Op. 7055B48

Op. 4450B08 RIGHT REAR WHEEL - R.R

Op. 7050A20 ONE-PIECE REAR SEAT CUSHION - R.R.

- Connect the negative battery terminal.

DescriptionConnector
BatterySee A001 BATTERY

- Remove the vehicle from the lift.

1.3 Multijet

Removing

- Position the vehicle on a lift.

- Disconnect the negative battery terminal.

DescriptionConnector
BatterySee A001 BATTERY

Op. 7050A20 ONE-PIECE REAR SEAT CUSHION - R.R.

Op. 4450B08 RIGHT REAR WHEEL - R.R

Op. 7055B48

Op. 1076B20 REAR EXHAUST SILENCER - R + R

Op. 1076B40 CENTRE EXHAUST PIPE - R.R.

Op. 1040E22 FUEL PIPE PROTECTION - R.R

1. Undo the fixing bolts (1a) and remove the fuel pump cover (1b).

REAR FUEL DELIVERY LINE - R.R

1. Disconnect the electrical connection for the fuel pump.

DescriptionConnector
1Fuel pump and level gaugeSee N040 FUEL PUMP AND LEVEL GAUGE

2. Disconnect the fuel supply and return pipes.

Seal the pipes to prevent fuel leaks.

REAR FUEL DELIVERY LINE - R.R

1. Open the retaining band (1a) and disconnect the reflux pipe (1b), fuel tank side.

2. Open the retaining band (2a) and disconnect the hose (2b) between the fuel filler pipe and tank, tank side.

REAR FUEL DELIVERY LINE - R.R

1. Undo the rapid connectors and disconnect the fuel supply and return pipes.

2. Open the retaining bands (2a) and release the pipes (2b).

REAR FUEL DELIVERY LINE - R.R

1. Position a suitable lift with a support for supporting the fuel tank.

2. Undo the fixing bolts (2a) and remove the fuel tank (2b) from the housing.

REAR FUEL DELIVERY LINE - R.R

- Remove the supply pipe releasing it from the retaining clips.

Refitting

- Check that the supply pipe is not damaged. If it is, replace it.

- Secure the fuel supply pipe to the retaining bands.

1. Fit the fuel tank (1a) in place and tighten the fixing bolts (1b) to torque.

ComponentFasteningdiaValue (daNm)Validity
Fuel tank (on body)BoltM83.5all versions
REAR FUEL DELIVERY LINE - R.R

- Undo the rapid connectors and disconnect the fuel supply and return pipes.

- Connect the reflux pipe, fuel tank side and secure it using the retaining band.

- Connect the hose between the fuel filler pipe and the tank, tank side and secure it using the retaining band.

1. Connect the electrical connection for the fuel pump.

DescriptionConnector
1Fuel pump and level gaugeSee N040 FUEL PUMP AND LEVEL GAUGE

2. Connect the fuel delivery pipe.

REAR FUEL DELIVERY LINE - R.R

- Fit the fuel pump cover and tighten the fixing bolts.

Op. 1040E22 FUEL PIPE PROTECTION - R.R

Op. 1076B40 CENTRE EXHAUST PIPE - R.R.

Op. 1076B20 REAR EXHAUST SILENCER - R + R

Op. 7055B48

Op. 4450B08 RIGHT REAR WHEEL - R.R

Op. 7050A20 ONE-PIECE REAR SEAT CUSHION - R.R.

- Connect the negative battery terminal.

DescriptionConnector
BatterySee A001 BATTERY

- Remove the vehicle from the lift.

Parts & tools for this job For 2007 Fiat 500

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