EXHAUST MANIFOLD WITH CATALYTIC CONVERTER - R.R.

Operation 1072C16 · EXHAUST MANIFOLDS

1.2 8v

Removing

- Position the vehicle on a lift.

- Disconnect the negative battery terminal.

Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1076B20 REAR EXHAUST SILENCER - R + R

Op. 1076B40 CENTRE EXHAUST PIPE - R.R.

Op. 1080B94 FRONT LAMBDA SENSOR TO WITH CATALYTIC CONVERTER - R.R

Op. 1080B95 REAR LAMBDA SENSOR TO CATALYTIC CONVERTER - R.R

Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R

1. Undo the bolt (1a) fixing the pipe retaining collar to the bracket on the gearbox (1b).

1. Undo the upper and lower fixing nuts (1a) and remove the exhaust manifold (1b) from its housing.

Refitting

- Replace the exhaust manifold metal gasket.

1. Place the exhaust manifold (1a) in position and tighten the fixing nuts (1b) to the recommended torque.

1. Tighten the bolt (1a) fixing the pipe retaining collar to the bracket on the gearbox (1b) to the recommended torque.

Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R

Op. 1080B95 REAR LAMBDA SENSOR TO CATALYTIC CONVERTER - R.R

Op. 1080B94 FRONT LAMBDA SENSOR TO WITH CATALYTIC CONVERTER - R.R

Op. 1076B40 CENTRE EXHAUST PIPE - R.R.

Op. 1076B20 REAR EXHAUST SILENCER - R + R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R

- Connect the negative battery terminal.

1.4 16v

Removing

- Position the vehicle on a lift.

- Disconnect the negative battery terminal.

Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R

Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R + R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R

1. Undo nuts (1a) and bolt (1b) and disconnect exhaust pipe (1c) from catalytic converter (1d); keep the gasket.

- Disconnect the exhaust pipe from the flexible mountings, move it aside and secure it appropriately.

1. Disconnect the electrical connection for the upper Lambda sensor.

2. Disconnect the electrical connection for the lower Lambda sensor.

1. Undo nuts (1a) and remove exhaust manifold assembly (1b).

- Remove the exhaust manifold gasket.

- If necessary, remove the upper and lower Lambda sensors from the catalytic converter.

Refitting

- Place the upper and lower Lambda sensors back in their housings and secure them to the catalytic converter, tightening them to the recommended torque.

- Place the exhaust manifold, complete with new gasket, back in its housing and secure it by tightening the nuts to the recommended torque.

- Release the exhaust pipe from the temporary fastening and connect it to the mounting bracket using the flexible mountings.

- Place the exhaust pipe and catalytic converter gasket in its housing.

- Connect the exhaust pipe to the catalytic converter and secure by tightening the nuts to the specified torque.

- Connect the exhaust pipe collar and secure it by tightening the bolt to the recommended torque.

- Connect the electrical connection for the lower Lambda sensor.

2. Connect the electrical connection for the upper Lambda sensor.

Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R + R

Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R

- Connect the negative battery terminal.

- Remove the vehicle from the lift.