Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat 500 Factory Service Manual (2007-2024)06 · Maintenance
06 · Maintenance

120,000km service

Make
Fiat
Model
500 Factory Service Manual
Year
2007–2024
Section
New vehicles and maintenance › 120,000km service
Maintenance120,000km service

120,000KM SERVICE

Operation 0010M20 · SERVICE COUPONS FROM 100,000 UP TO 190,000KM - EMISSION CONTROL VERSIONS

1.2 8v, 1.3 Multijet, 1.4 16v

- Check the tyre tread is not worn.

Some types of tyre are fitted with wear gauges; they should be replaced as soon as these gauges are visible on the tread.

Do not swap tyres across.

- Check the tyre inflation pressure is correct. Also check the spare wheel.

The tyre pressures must be checked when they are cold.

- Check that the lighting system is operating correctly: headlamps, turn signals, hazard lights, luggage compartment lights, passenger compartment light and instrument panel warnings lights.

- Check the windscreen wiper system is operating correctly and adjust the sprays if necessary.

- Check the front and rear wiper blades are correctly positioned and not worn.

- Check condition and wear on front disc brake pads and operation of pad wear indicator

- Check the rear drum brake linings condition and wear (where fitted).

- Carry out a visual check of: exterior bodywork, underbody protection, rigid and flexible pipes (exhaust - fuel system - braking system) rubber elements (boots - hoses - bushes - etc.)

- Check cleanliness of locks, bonnet and boot lids, cleanliness and lubrication of linkage

- Replace the auxiliary drive belt.

- Check and, if necessary, adjust the tappet clearance (only for 1.2 8v engines); refer to

Op. 1036H14 VALVE TAPPETS - CHECK CLEARANCE

- Check and if necessary adjust the handbrake lever travel; refer to

Op. 3380A04 HANDBRAKE - ADJUST TRAVEL

- Check the rear disc brake pad condition and wear (where fitted).

- Replace the air cartridge filter; refer to

Op. 1048A14 AIR CLEANER FILTER ELEMENT - REPLACE.

- Restore the brake-clutch fluid level; refer to

Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY

- Restore the engine coolant level; refer to

Op. 0010T21 ENGINE COOLANT - CHECK DENSITY AND TOP UP, IF NECESSARY

- Restore the battery fluid, windscreen washer fluid level, etc.

- Replace the timing belt (petrol versions only); refer to

Or every 4 years for heavy usage (cold climates, town driving with long idling stops, dusty areas).

Op. 1032B14 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT VERSIONS WITH AIR CONDITIONER

- Replace the spark plugs (petrol versions only); refer to

Op. 5510D10 SPARK PLUGS - R+R

- Check the operation of the engine control systems (using the diagnostic socket).

- Change engine oil and oil filter (or every 12 months); refer to

If the vehicle is used mainly around town or the annual km is less than 10,000 km, the engine oil and engine oil filter must be changed every 12 months

For 1.3 Multijet versions with a DPF, the engine oil and filter should be replaced when the warning light in the instrument panel comes on or every 2 years.

Op. 0010T12 ENGINE OIL AND FILTER - REPLACE

- Replace the brake/clutch fluid (or every 24 months); refer to:

Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY

Op. 0010T65 HYDRAULIC BRAKE SYSTEM - BLEED AIR

- Replace the pollen filter (or every 12 months); refer to:

Op. 5010B08 CLIMATE CONTROL OUTSIDE AIR PURIFYING (POLLEN) FILTER - R.R.

- Check the exhaust emissions (petrol versions only); refer to

Op. 1080A10 IDLING C.O. LEVEL - CHECK WITH SPECIAL EQUIPMENT

- Check the exhaust emissions/fumes (1.3 Multijet only); refer to

Op. 1080A20 EXHAUST FUMES - CHECK WITH OPACIMETER

- Replace the fuel filter (1.3 Multijet only); refer to

Op. 1044B10 FUEL FILTER ASSEMBLY - R + R OR REPLACE

- At the end of the service, connect the Examiner diagnostic equipment to the on board diagnostic socket to zero the mileage counter for the days to the starting value and write the details of the service that has been carried out (date, service no., total mileage) in the Trip Computer memory which can only be read using the diagnostic equipment.

Check that the figure has been set in the instrument panel in km or miles depending on the unit of measurement in that country.

Parts & tools for this job For 2007 Fiat 500

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