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Fiat 500 Factory Service Manual (2007-2024)14 · Suspension and wheels
14 · Steering & suspension

Front suspension crossmember - r.r

Make
Fiat
Model
500 Factory Service Manual
Year
2007–2024
Section
Front suspension › Front suspension crossmember - r.r
Suspension and wheelsFront suspension crossmember - r.r

FRONT SUSPENSION CROSSMEMBER - R.R

Operation 4410D13 · FRAME AND CROSSMEMBER

1.2 8v, 1.3 Multijet, 1.4 16v

Removing

- Position the vehicle on a lift.

- Disconnect the negative battery terminal.

DescriptionConnector
BatterySee A001 BATTERY

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

Op. 1008C30 POWER UNIT LOWER REACTION LINK - R.R.

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R.

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 7210E10 R.R. FRONT BUMPER

Op. 7210A48 R.R THIRD LOAD LINE

Op. 4410B40 LOWER TRACK CONTROL ARM (WITH BALLJOINT) FOR LEFT OR RIGHT FRONT SUSPENSION (ONE) - R+R - CHECK WHEEL GEOMETRY SEPARATELY

Op. 1076B20 REAR EXHAUST SILENCER - R + R

Op. 1076B40 CENTRE EXHAUST PIPE - R.R.

1. Loosen the front fixing bolts on the bodyshell.

2. Undo the side fixing bolts on the third load line.

3. Loosen the side fixing bolts on the third load line.

4. Loosen the side (4a) and centre (4b) rear fixing bolts.

5. Undo the bolts fixing the anti-roll bar.

6. Undo the bolts fixing the steering box.

FRONT SUSPENSION CROSSMEMBER - R.R

1. Use a hydraulic lift complete with suitable support to support the suspension crossmember.

- Undo all the bolts loosened previously and remove the suspension crossmember.

FRONT SUSPENSION CROSSMEMBER - R.R

Refitting

- Place the rear suspension crossmember in position and screw in the fixing bolts without tightening them.

- Then remove the hydraulic lift and support used for dismantling the suspension crossmember.

1. Tighten the front fixing bolts on the body to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Suspension crossmember (front fastenings on body)BoltM12x1.2512.0all versions

2. Tighten the side fixing bolts on the third load line to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Third load line (on suspension crossmember side fastening)BoltM12x1.257.0all versions

3. Tighten the fixing bolts on the third load line to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Third load line (on suspension crossmember)BoltM10x1.255.5 + 90°all versions

4. Tighten the side (4a) and centre (4b) rear fixing bolts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Suspension crossmember (side rear fastenings on body)BoltM14x1.2516.5all versions
ComponentFasteningdiaValue (daNm)Validity
Suspension crossmember (centre rear fastenings on body)BoltM14x1.5x7015.0all versions

5. Tighten the bolts securing the anti-roll bar to the specified torque.

ComponentFasteningdiaValue (daNm)Validity
Anti-roll bar (on suspension crossmember)BoltM82.0all versions

6. Tighten the bolts securing the steering box to the specified torque.

ComponentFasteningdiaValue (daNm)Validity
Track control arm (on steering knuckle)NutM83.2all versions
FRONT SUSPENSION CROSSMEMBER - R.R

Op. 1076B40 CENTRE EXHAUST PIPE - R.R.

Op. 1076B20 REAR EXHAUST SILENCER - R + R

Op. 4410B40 LOWER TRACK CONTROL ARM (WITH BALLJOINT) FOR LEFT OR RIGHT FRONT SUSPENSION (ONE) - R+R - CHECK WHEEL GEOMETRY SEPARATELY

Op. 7210A48 R.R THIRD LOAD LINE

Op. 7210E10 R.R. FRONT BUMPER

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R.

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 1008C30 POWER UNIT LOWER REACTION LINK - R.R.

Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

- Connect the negative battery terminal.

DescriptionConnector
BatterySee A001 BATTERY

- Remove the vehicle from the lift.

Parts & tools for this job For 2007 Fiat 500

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