Refitting

(Cont. Op. 5040C24)

6. Take out the recirculation flap.

Refitting

• Insert the air intake/recirculation flaps in the box lower shell.

Note: The flaps have shafts of different diameters that determine correct assembly.

• Assemble the air intake/recirculation box upper shell and fasten with the screws.
• Insert the toothed sectors of the air intake/recirculation flaps.

Note: The toothed sectors have a reference notch for the correct assembly position.

• Insert the air intake/recirculation flaps control lever.
• Assemble the air intake/recirculation flaps control on the lever.
• Assemble the fan air conveyor half-shell and fasten with the screws.
• Refit the air conditioner wiring bundle on the air conditioner left half-box.
• Assemble the fan air conveyor group with the air intake/recirculation flaps on the air conditioner left half-box and fasten with the screws and a new rivet.
• Insert the lower/front air distribution inferiore/frontale.
• Insert the upper air distribution flap.
• Assemble the air conditioner right half-box and fasten with the screws.
• Refit the air conditioner wiring bundle on the right half-box of the air conditioner.
• Assemble the air fan relay support with the ignition switch power supply fuse and fasten with the screws

• Insert the air distribution flaps toothed sectors .

Note: Assemble the small toothed sectors observing the positioned marked when disassembling .

• Assemble the air distribution control central toothed sector and fasten with the screw.
• Assemble the air distribution flap control.
• Assemble the air conditioner box gaskets.
• Assemble the frost sensor control unit on the air conditioner box and fasten with the screw.
• Connect the frost sensor control unit electrical connections

• Insert the frost sensor cable in the fairlead on the air conditioner box.
• Fit the fastening clip with the frost sensor on the air conditioner evaporator.
• Complete with Op. 5040C66 Air conditioner EVAPORATOR - R.R. with air conditioner box removed.
• Complete with Op. 5040B30 Expansion VALVE (orifice tube) - R.R.
• Complete with Op. 5040C58 Air conditioner heater radiator COCK. - R.R.
• Complete with Op. 5040C54 Air conditioner HEATER RADIATOR - R.R. with air conditioner box removed.
• Insert the heater radiator cock in the air conditioner box fairlead and connect it to the heater radiator cock.
• Complete with Op. 5040C34 AIR CONDITIONER FAN - R.R. with air conditioner box removed.
• Assemble the fan resistor (see Op. 5040C48 Air conditioner fan motor RESISTOR - R.R.).
• Assemble the air conditioner control support on the air conditioner box bracket.
• Insert switch control group lighting bulb holder.
• Connect the climate control fan control electrical connection

(Cont.d.)