Piston with connecting rod - r r

Operation 1028H21 · Pistons and connecting rods

1.2 16v

Removing

Place the car on a ramp.

- 1048A10 air cleaner filtering element - replace

- 1072C44 exhaust manifold heat shield on bulkhead - r+r

- 1072C16 exhaust manifold with catalytic converter - r r

- 1008B10 power unit front mount (timing side) flexible block - replace

- 1008A46 cam shaft left rigid mount - r r

- 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R.

- 1032D12 timing system protective cover(s) - r + r

- 1092B60 alternator drive belt - r + r

- 1092A12 crankshaft pulley - r+r for versions with air conditioner

- 1032B10 toothed timing belt - r + r for timing adjustment or replacement

- 1016B10 single cylinder head extension - change gasket

- 1016C11 single cylinder head-r r gasket for versions with air conditioner

- 1020A30 engine oil drain plug - replace

- 1020A20 crank case oil sump - r + r clean seals for sealant application

- 1084B28 engine oil intake pump - r + r with crankcase sump removed

1. Undo the bolts fixing the connecting rod cap.

1.4 16v

Removing

Place the car on a lift.

- 5530B52 Battery DRIP TRAY/SUPPORT - R.R.

- 4450B04 right front wheel r r

- 7055B54 under-engine guard - r r

- 1048A10 air cleaner filtering element - replace

- 1072C44 exhaust manifold heat shield on bulkhead - r+r

- 1072C16 exhaust manifold with catalytic converter - r r

- 1008B10 power unit front mount (timing side) flexible block - replace

- 1008A46 cam shaft left rigid mount - r r

- 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R.

- 1032D12 timing system protective cover(s) - r + r

- 1092G10 single engine belt r r

- 1092A12 crankshaft pulley - r+r for versions with air conditioner

- 1032B10 toothed timing belt - r + r for timing adjustment or replacement

- 1056B60 single fuel manifold pipe, with injectors - r + r

- 1016B10 single cylinder head extension - change gasket

- 1016C11 single cylinder head-r r gasket for versions with air conditioner

- 1020A30 engine oil drain plug - replace

- 1020A20 crank case oil sump - r + r clean seals for sealant application

- 1084B28 engine oil intake pump - r + r with crankcase sump removed

1. Undo the bolts fixing the connecting rod cap.

1.6 16v

Refer to op. 1028H11 piston connecting rod set - r r

1.9 JTD 8v

This operation should be carried out with the engine at the bench. After having remove the power unit, separate the gearbox - differential unit from the engine and position the latter on the rotating stand for overhauling.

Remove the pistons, referring to the operations illustrated in the manual for overhauling this engine at the bench.

1.9 JTD 16v

This operation should be carried out with the engine at the bench. After having remove the power unit, separate the gearbox - differential unit from the engine and position the latter on the rotating stand for overhauling.

Remove the pistons, referring to the operations illustrated in the manual for overhauling this engine at the bench.

1.2 16v

Lower the lift.

Remove the piston complete with connecting rod.

1.4 16v

Lower the ramp.

Remove the piston complete with connecting rod.

1.2 16v

Refitting

1. Use the tool (1a) and fit the piston (1b) in the cylinder liner/bore.

Make sure that the arrow, stamped on the piston crown, is facing the timing side and that the number, stamped on the big end, corresponds to the one of the connecting rod cap.

1.4 16v

Refitting

1. Use the tool (1a) and fit the piston (1b) in the cylinder liner/bore.

Make sure that the arrow, stamped on the piston crown, is facing the timing side and that the number, stamped on the big end, corresponds to the one of the connecting rod cap.

1.2 16v

Position the connecting rod caps and secure them tightening the bolts to the recommended torque.

- 1084B28 engine oil intake pump - r + r with crankcase sump removed

- 1020A20 crank case oil sump - r + r clean seals for sealant application

- 1020A30 engine oil drain plug - replace

- 1016C11 single cylinder head-r r gasket for versions with air conditioner

- 1016B10 single cylinder head extension - change gasket

- 1032B10 toothed timing belt - r + r for timing adjustment or replacement

- 1092A12 crankshaft pulley - r+r for versions with air conditioner

- 1092B60 alternator drive belt - r + r

- 1092B64 alternator drive belt - adjust tension

- 1032D12 timing system protective cover(s) - r + r

- 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R.

- 1008A46 cam shaft left rigid mount - r r

- 1008B10 power unit front mount (timing side) flexible block - replace

- 1072C16 exhaust manifold with catalytic converter - r r

- 1072C44 exhaust manifold heat shield on bulkhead - r+r

- 1048A10 air cleaner filtering element - replace

- 0010T10 change engine oil

- 0010T20 coolant change

Remove the vehicle from the ramp.

1.4 16v

Position the connecting rod caps and secure them tightening the bolts to the recommended torque.

- 1084B28 engine oil intake pump - r + r with crankcase sump removed

- 1020A20 crank case oil sump - r + r clean seals for sealant application

- 1020A30 engine oil drain plug - replace

- 1016C11 single cylinder head-r r gasket for versions with air conditioner

- 1016B10 single cylinder head extension - change gasket

- 1056B60 single fuel manifold pipe, with injectors - r + r

- 1032B10 toothed timing belt - r + r for timing adjustment or replacement

- 1092A12 crankshaft pulley - r+r for versions with air conditioner

- 1092G10 single engine belt r r

- 1092B64 alternator drive belt - adjust tension

- 1032D12 timing system protective cover(s) - r + r

- 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R.

- 1008A46 cam shaft left rigid mount - r r

- 1008B10 power unit front mount (timing side) flexible block - replace

- 1072C16 exhaust manifold with catalytic converter - r r

- 1072C44 exhaust manifold heat shield on bulkhead - r+r

- 1048A10 air cleaner filtering element - replace

- 7055B54 under-engine guard - r r

- 4450B04 right front wheel r r

- 5530B52 Battery DRIP TRAY/SUPPORT - R.R.

- 0010T10 change engine oil

- 0010T20 coolant change

Remove the vehicle from the lift.