Discovery II
ENGINE - V8
REPAIRS 12-2-31
Flywheel
$% 12.53.07
Remove
2. Restrain flywheel.
3. Working in sequence, progressively slacken 6
bolts securing clutch cover to flywheel.
Remove bolts.
4. Remove clutch cover.
5. Remove clutch plate.
6. Release crankshaft sensor multiplug from
bracket.
7. Remove 2 bolts securing crankshaft sensor
cover.
8. Remove crankshaft sensor cover.
9. Remove 2 nuts securing crankshaft sensor.
10. Remove crankshaft sensor.
11. Remove 6 bolts securing flywheel.
12. Remove flywheel.
On early engines, balance weights are on
engine side of flywheel; replacement flywheels
will have balance weights on clutch side of
flywheel.
Refit
1. Clean mating faces of flywheel and crankshaft,
dowel and dowel hole. Ensure bolt holes in
crankshaft are clean and dry.
2. Fit flywheel to crankshaft and tighten bolts to
78 Nm (58 lbf.ft).
3. Clean crankshaft sensor and mating face.
4. Fit crankshaft sensor and tighten nuts to 6 Nm
(4.4 lbf.ft).
5. Fit crankshaft sensor cover and tighten bolts to
6 Nm (5 lbf.ft).
6. Fit crankshaft sensor multiplug to bracket.
7. Clean clutch cover, drive plate and spigot bush
in end of crankshaft. Renew worn components
as necessary.
8. If refitting existing drive plate, apply 'Molycote
FB 180' to splines.
