Engine and automatic gearbox assembly (page 8 of 8)
- Make
- Rover
- Model
- 100 Repair Manual Supplement
- Year
- 1996–1998
- Section
- Repairs
EngineEngine and automatic gearbox assembly · page 8 of 8
- Remove 2 bolts securing LH mounting bracket to mounting.
- Loosen 2 bolts securing mounting to support member.
- Remove 4 bolts securing mounting support member to subframe.
- Remove support member.
- Raise power unit and manoeuvre from engine compartment.
Refit
- Lower power unit into vehicle.
- Position LH support member to subframe, fit bolts and tighten to 45 Nm.
- Align mounting bracket to LH engine mounting, fit bolts and tighten to 45 Nm.
- Tighten bolts securing mounting to to support member to 45 Nm.
- Align engine RH mounting, fit bolt and tighten to 85 Nm.
- Remove adjustable lifting bracket 18G 1598.
- Remove lifting brackets tool 18G 1572 from cylinder head.
- Secure plug leads to clips.
- Fit both drive shaft and hub assemblies. See REPAIR MANUAL - Automatic Gearbox - Differential Oil Seal.
- Remove plugs from fluid cooler hoses and adaptors.
- Clean unions, lubricate NEW ’O’ rings with clean transmission fluid and fit to unions.
- Connect unions to gearbox adapters and tighten unions to 37 Nm.
- Position steady bar bracket to gearbox, and connect selector cable.
- Fit bolts securing steady bar and tighten to 85 Nm.
- Adjust selector cable. See REPAIR MANUAL - Automatic Gearbox.
- Connect inhibitor switch multiplug and secure lead to clip.
- Connect exhaust front pipe to manifold. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
- Connect oxygen sensor multiplug and secure to bracket.
- Secure lead to engine harness with clip.
- Fit starter motor. See REPAIR MANUAL - Electrical.
- Remove stand(s) and lower vehicle.
Parts & tools for this job For 1996 Rover 100
- PARTEngine gasket setSearch: Rover 100 1996 engine gasket set
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLFeeler gauge setSearch: feeler gauge set
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