Throttle housing

THROTTLE HOUSING

Service repair no - 19.22.45

Remove

1. Disconnect battery earth lead.

2. Release clip securing air intake hose to throttle housing.
3. Disconnect air intake hose from throttle housing.
4. Disconnect IACV hose from throttle housing.
5. Disconnect multiplug from TP sensor.
6. Release clip and disconnect breather hose from throttle housing.
7. Release throttle cable adjusting nut from abutment bracket.
8. Automatic models: Disconnect kickdown cable from throttle cam.
9. Disconnect throttle cable from throttle cam.
10. Remove 4 bolts securing throttle housing to inlet manifold.
11. Remove throttle housing.
12. Remove and discard ’O’ ring from throttle housing.

Refit

1. Clean mating faces of throttle housing and inlet manifold.
2. Lubricate new ’O’ ring with silicone grease and fit to throttle housing.
3. Position throttle housing to inlet manifold and align injector harness multiplug bracket.
4. Fit bolts securing throttle housing to inlet manifold and tighten to 7 Nm.
5. Connect throttle cable to throttle cam.
6. Locate throttle cable adjusting nut in abutment bracket.
7. Automatic models: Connect kickdown cable to throttle cam.
8. Connect breather hose to inlet manifold and secure with clip.
9. Connect multiplug to TP sensor.
10. Connect hose from IACV to throttle housing.
11. Connect air intake hose to throttle housing and secure clip.
12. Connect battery earth lead.
13. Manual models: Check throttle cable adjustment. See Adjustments.
14. Automatic models: Check throttle and kickdown cable adjustments. See AUTOMATIC GEARBOX - ’CVT’, Adjustments.