Engine and gearbox - models with air conditioning

Refit

1. Clean mating surfaces of camshaft cover and carrier.
2. Clean inside of camshaft cover. If necessary, wash oil separator elements in solvent and blow dry.

CAUTION: If camshaft cover gasket is to be renewed, fit new gasket with ’EXHAUST MAN SIDE’ mark towards exhaust manifold

3. Fit camshaft cover to camshaft carrier. Fit bolts and working in sequence illustrated, tighten progressively to 10 Nm.
4. Connect h.t. leads to spark plugs and secure mounting rubbers in camshaft cover.
5. Fit spark plug cover, fit screws and tighten to 8 Nm.
6. Connect breather hoses and secure with clips.
7. Connect battery earth lead.

ENGINE AND GEARBOX - MODELS WITH AIR CONDITIONING

Service repair no - 12.37.01.20

Remove

1. Disconnect battery earth lead.
2. Recover refrigerant from air conditioning system. See AIR CONDITIONING, Adjustments.
3. Drain engine oil. See MAINTENANCE.
4. Fit new sealing washer to drain plug, fit drain plug and tighten to 42 Nm.
5. Drain cooling system. See COOLING SYSTEM - ’K’ SERIES, Adjustments.
6. Drain gearbox oil. See MANUAL GEARBOX - ’PG1’, Repairs.
7. Raise front of vehicle.

WARNING: Support on safety stands.

8. Remove air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
9. Remove ECM. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
10. Remove engine management relay module. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
11. Release ABS fuse holder from battery tray.

12. Remove 2 bolts securing resonator to battery tray.
13. Remove resonator.