Workshop Manuals Factory service & repair Rover
Rover 200 Workshop Manual (1995-1999)15 · Manifold & exhaust systems
15 · Engine

Exhaust manifold gasket - ’K8’

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs › Exhaust manifold gasket - ’K8’
Manifold & exhaust systemsExhaust manifold gasket - ’K8’
  1. Fit 2 bolts securing EGR recirculation pipe to inlet manifold and tighten to 10 Nm.
  2. Connect vacuum pipe from EGR solenoid to EGR valve.
  3. Connect boost pressure sensing pipe to turbocharger.
  4. Clean turbocharger oil feed pipe union and banjo bolt.
  5. Fit new sealing washers to banjo bolt. connect oil feed pipe to turbocharger and tighten union to 20 Nm.
  6. Connect turbocharger pipe hose to turbocharger and tighten clip.
  7. Align turbocharger pipe to cylinder head, fit and tighten bolts as follows; M6 bolt to 10 Nm. M8 bolt to 25 Nm.
  8. Connect intercooler top hose to turbocharger pipe and tighten clip.
  9. Fit air intake pipe to turbocharger and tighten clip.
  10. Connect MAF sensor to air cleaner and secure clips.
  11. Connect breather hose to camshaft cover and tighten clip.
  12. Connect multiplug to MAF sensor.
  13. Fit engine acoustic cover. See BODY, Exterior fittings.
  14. Connect battery earth lead.

EXHAUST MANIFOLD GASKET - ’K8’

Service repair no - 30.15.12

Remove

  1. Remove front pipe to manifold gasket. See this section.
Exhaust manifold gasket - ’k8’ – Remove front pipe to manifold gasket. See this section.
  1. Remove 7 nuts securing exhaust manifold to cylinder head.
  2. Remove exhaust manifold.
  3. Remove and discard exhaust manifold gasket.

Parts & tools for this job For 1995 Rover 200

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