Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K806 Engine - K1607 Engine - K16 with VVC08 Engine - L Series09 Emission control10 Engine management system - MEMS11 Engine management system - EDC12 Fuel delivery system13 Cooling system - K Series14 Cooling system - L Series15 Manifold & exhaust systems16 Clutch17 Manual gearbox - R6518 Manual gearbox - PG119 Automatic gearbox - CVT20 Automatic gearbox21 Drive shafts22 Steering23 Front suspension24 Rear suspension25 Brakes26 Restraint systems27 Body28 Heating & ventilation29 Air conditioning30 Wipers & washers31 Electrical32 Instruments
Rover 200 Workshop Manual (1995-1999)15 · Manifold & exhaust systems
15 · Engine

Front pipe - ’l’ series

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs › Front pipe - ’l’ series
Manifold & exhaust systemsFront pipe - ’l’ series

FRONT PIPE - ’L’ SERIES

Service repair no - 30.10.09

Remove

  1. Raise front of vehicle.

WARNING: Support on safety stands.

  1. Remove undertray. See BODY, Exterior fittings.
Front pipe - ’l’ series – Remove undertray. See BODY, Exterior fittings.
  1. Remove 3 nuts securing front pipe to catalytic converter.
  2. Release mounting rubber from pipe bracket.
  3. Remove 3 nuts securing front pipe to manifold.
  4. Release front pipe from manifold and remove from catalytic converter.
  5. Remove flange gaskets.

Refit

  1. Clean pipe flanges.
  2. Fit new gasket to catalytic converter flange.
  3. Fit front pipe to catalytic converter, fit nuts but DO NOT tighten.
  4. Fit new gasket to manifold flange.
  5. Raise front pipe and engage flange.
  6. Fit manifold to front pipe nuts and tighten to 50 Nm.
  7. Tighten nuts securing front pipe to catalytic converter to 50 Nm.
  8. Secure front pipe rubber mounting to bracket on body.
  9. Fit undertray. See BODY, Exterior fittings.
  10. Remove stand(s) and lower vehicle.

Parts & tools for this job For 1995 Rover 200

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