Workshop Manuals Factory service & repair Rover
Rover 200 Workshop Manual (1995-1999)15 · Manifold & exhaust systems
15 · Engine

Inlet manifold gasket - ’K16’

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs › Inlet manifold gasket - ’K16’
Manifold & exhaust systemsInlet manifold gasket - ’K16’ · page 1 of 4

Refit

  1. Clean manifold and cylinder head mating surfaces.
  2. Fit new inlet manifold gasket to cylinder head.
  3. Fit inlet manifold to cylinder head.
Fit inlet manifold to cylinder head.
  1. Fit nuts and bolts securing inlet manifold to cylinder head and tighten in sequence shown to 25 Nm.
  2. Align support stay to inlet manifold, fit bolt and tighten to 25 Nm.
  3. Lubricate new ’O’ ring with silicone grease and fit to fuel feed pipe.
  4. Connect fuel feed pipe to fuel rail and tighten bolts to 10 Nm.
  5. Connect fuel return pipe to fuel rail and secure with clip.
  6. Connect multiplug to IAT sensor.
  7. Connect injector harness multiplug to engine harness.
  8. Connect coolant hose to inlet manifold and tighten clip.
  9. Fit inlet manifold chamber. See this section.
  10. Refill cooling system. See COOLING SYSTEM - ’K’ SERIES, Adjustments.

INLET MANIFOLD GASKET - ’K16’

Service repair no - 30.15.08

Remove

  1. Disconnect battery earth lead.
  2. Drain cooling system. See COOLING SYSTEM - ’K’ SERIES, Adjustments.
Inlet manifold gasket - ’k16’ – Drain cooling system. See COOLING SYSTEM - ’K’ SERIES, Adjustments.
  1. Position absorbent cloth around fuel filter outlet union. Loosen union to relieve fuel pressure. Retighten union to 30 Nm.

CAUTION: To prevent damage to fuel system pipes and components, use two spanners when loosening or tightening unions.

Parts & tools for this job For 1995 Rover 200

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