Workshop Manuals Factory service & repair Rover
Rover 200 Workshop Manual (1995-1999)15 · Manifold & exhaust systems
15 · Engine

Exhaust manifold - ’l’ series without intercooler (page 2 of 3)

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs
Manifold & exhaust systemsExhaust manifold - ’l’ series without intercooler · page 2 of 3
Diagram
  1. Loosen clip and disconnect intercooler top hose from turbocharger pipe.
  2. Remove 2 bolts securing turbocharger pipe to cylinder head.
  3. Loosen clip and disconnect hose from turbocharger.
  4. Remove turbocharger pipe.
Remove turbocharger pipe.
  1. Remove banjo bolt securing oil feed pipe to turbocharger, collect 2 sealing washers.
  2. Disconect boost pressure sensing pipe from turbocharger.
Disconect boost pressure sensing pipe from turbocharger.
  1. Disconnect vacuum pipe from EGR valve.
  2. Remove 2 bolts securing recirculation pipe to inlet manifold
  3. Remove 2 Allen bolts securing EGR valve to exhaust manifold.
  4. Release and remove EGR valve.
  5. Remove and discard gasket.
  6. Disconnect exhaust front pipe from manifold flange. See this section.
Disconnect exhaust front pipe from manifold flange. See this section.
  1. Remove 2 bolts securing oil drain pipe flange to turbocharger.
  2. Remove and discard gasket.
  3. Remove 2 bolts securing exhaust manifold to mounting bracket.

Parts & tools for this job For 1995 Rover 200

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.